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Car Forum / Mercedes-Benz Cars / May 2007

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300CD Running hot on highway

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eyeball kid - 23 May 2007 19:16 GMT
I'm currently on a road trip with my '82 300CD-T, and I'm having
problems with it running hot. It's not overheating, but only because
I'm able to mitigate the problem by turning on the heat in the car. It
looks to me that my coolant is pretty dirty, so that may be the simple
answer, but I'll run down the other symptoms in case someone thinks it
could be something else.

1. Only runs hot at highway speeds. Doesn't overheat immediately, but
over a period of time driving at highway speed. I haven't sat in much
stopped traffic, so I don't know if it would overheat then as well.

2. Running A/C makes the car overheat.

3. When it begins to get hot, all I have to do is turn on the heat and
temp drops IMMEDIATELY to a safe temp. Will stay that way all day long
if heater is on. Air coming from vent is so hot that I can't keep my
hand next to it for more than 20 seconds.

4. Temp gauge sometimes spikes up and down very quickly, as if
something were bumping into it. I would blame this on a faulty gauge,
except that it always stays within a certain temp range when it does
it (i.e. It doesn't just randomly flop all over the dial.)

Is it just in need of a radiator flush? I just got a new thermostat
last week.
-->> T.G. Lambach <<-- - 23 May 2007 19:31 GMT
Radiator is dirty. Have a shop clean it, inside and out. Or, buy a new one.
Signature

© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

eyeball kid - 23 May 2007 19:48 GMT
I'm in Fort Stockton, Texas right now. Is it something that any old
shop can manage? Everybody drives trucks here.

On May 23, 1:31 pm, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
> Radiator is dirty. Have a shop clean it, inside and out. Or, buy a new one.
> --
> ? 2007 T.G.Lambach. Publication in any form requires prior written
> permission.
eyeball kid - 23 May 2007 21:48 GMT
Just went out and answered my own question. Nobody here has a power
flush machine, so I guess I'm SOL.

> I'm in Fort Stockton, Texas right now. Is it something that any old
> shop can manage? Everybody drives trucks here.
[quoted text clipped - 6 lines]
> > ? 2007 T.G.Lambach. Publication in any form requires prior written
> > permission.
Richard Sexton - 24 May 2007 00:58 GMT
>Just went out and answered my own question. Nobody here has a power
>flush machine, so I guess I'm SOL.

Nah, you can do it yourself. Flushing a rad in a Mercedes is not unlike flushing the
rad in any other car. Get any book about cars from the library.

Use liquid Tide first to dissolve any oil. FLush with water.

Mercedes sells a pretty plastic container of rad flush. It's just citric acid
also called sour salt.  That'll dissolve any rust in the rad. Flush well with
water, add new coolant. The proepr coolant, not the evil green stuff.

Some people in warmer climates use redline water wetter - it helps.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Tiger - 24 May 2007 04:57 GMT
No need for power flush...  It is not likely the internals od radiator is
plugged... more likely external fins are clogged... so use water or air to
flush it clean.

I would double check the thermostat to see if it is good and then I'd check
the radiator cap... alot of time, they do go bad and temp rises because
system cannot pressurize.
Richard Sexton - 24 May 2007 17:30 GMT
I always buy a coupoe of thermostate at a time. EVen the proper and new ones are sometimes
faulty right out of the box. I always test them with a candy thermometer to see if they open when
they should.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Tiger - 23 May 2007 22:37 GMT
I would change the thermostat and flush out the coolant. Clean the radiator
from engine outward to dislodge any bugs or dirt. Any shop can do this for
you.

As for AC, make sure your aux fan is on when AC is on... remove and replace
the fuse to see if it solves the problem. Otherwise, at the drier, jump the
factory wires together at the green or red sensor... if fan comes on while
AC is running then i'd keep it jumped until you reach your destination to
fix it. It should turn off when car is off.
Richard Sexton - 24 May 2007 00:50 GMT
>I'm in Fort Stockton, Texas right now. Is it something that any old
>shop can manage?

Yes.

Call around and see what the best price is on a rad. It may not actually me much more than having it cleaned.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

eyeball kid - 23 May 2007 19:49 GMT
I'm in Fort Stockton, Texas right now. Is it something that any old
shop can manage? Everybody drives trucks here.

On May 23, 1:31 pm, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
> Radiator is dirty. Have a shop clean it, inside and out. Or, buy a new one.
> --
> ? 2007 T.G.Lambach. Publication in any form requires prior written
> permission.
eyeball kid - 23 May 2007 19:50 GMT
I'm in Fort Stockton, Texas right now. Is it something that any old
shop can manage? Everybody drives trucks here.

On May 23, 1:31 pm, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
> Radiator is dirty. Have a shop clean it, inside and out. Or, buy a new one.
> --
> ? 2007 T.G.Lambach. Publication in any form requires prior written
> permission.
eyeball kid - 23 May 2007 19:51 GMT
I'm in Fort Stockton, Texas right now. Is it something that any old
shop can manage? Everybody drives trucks here.

On May 23, 1:31 pm, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
> Radiator is dirty. Have a shop clean it, inside and out. Or, buy a new one.
> --
> ? 2007 T.G.Lambach. Publication in any form requires prior written
> permission.
eyeball kid - 23 May 2007 19:59 GMT
I'm in Fort Stockton, Texas right now. Is it something that any old
shop can manage? Everybody drives trucks here.

On May 23, 1:31 pm, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
> Radiator is dirty. Have a shop clean it, inside and out. Or, buy a new one.
> --
> ? 2007 T.G.Lambach. Publication in any form requires prior written
> permission.
Robert Klemme - 24 May 2007 10:08 GMT
> I'm currently on a road trip with my '82 300CD-T, and I'm having
> problems with it running hot. It's not overheating, but only because
[quoted text clipped - 21 lines]
> Is it just in need of a radiator flush? I just got a new thermostat
> last week.

Does the radiator fan work?  You should be able to hear it when you park
the car and let the engine run for a few minutes.

Kind regards

    robert
Karl - 24 May 2007 15:27 GMT
ONLY if the A/C is on!

The aux fan in front of the condensor on a 123 body diesel is ONLY connected to the temp sensor on
the A/C receiver/drier. It is ONLY a temp sensor, NOT a red or green pressure sensor.

The cooling system is NOT and NEVER has been integrated with the aux fan on a 123 diesel.

If turning the heater fan on cools the engine temp, the radiator is clogged inside. You can blow out
the bugs til you are blue in the face but you will not help the 'no water flow' problem. Either get
the radiator professionally flushed or replace it.  Quit wasting time and do it right.

> > I'm currently on a road trip with my '82 300CD-T, and I'm having
> > problems with it running hot. It's not overheating, but only because
[quoted text clipped - 28 lines]
>
> robert
Robert Klemme - 24 May 2007 16:07 GMT
> ONLY if the A/C is on!
>
> The aux fan in front of the condensor on a 123 body diesel is ONLY connected to the temp sensor on
> the A/C receiver/drier. It is ONLY a temp sensor, NOT a red or green pressure sensor.
>
> The cooling system is NOT and NEVER has been integrated with the aux fan on a 123 diesel.

Just to make sure I understand you properly: if you are stuck in a
traffic jam and do not shut down the engine and have no AC switched on,
no fan will blow air towards the condenser / radiator in a W123?

Kind regards

    robert
Karl - 24 May 2007 23:40 GMT
The viscous fan clutch should lock up [IF the radiator gets hot in front of it!!!] and the fan
should pull air thru the radiator.

No fan will blow air thru the condensor/radiator with the A/C off on a 123 body diesel. The 212
degree switch most people think about are on the gas engine MB's and the 126 body 6 cyl diesels.

> > ONLY if the A/C is on!
> >
[quoted text clipped - 10 lines]
>
> robert
Tiger - 24 May 2007 16:22 GMT
Alright... I reread all your post. My question is...

How high of temperature do you mean by overheating? With and without AC?

I finally saw you said you changed the thermostat.

Overheats only on highway but still... what temp are you talking about?

If I were you, I'd get a infrared thermometer and measure the actual temp at
the thermostat housing. The problem with older gauge is the temp gauge
become inaccurate. It is hard to get a non-digital thermometer to measure
high temp... toward 200 degree.

When I changed my thermostat on older MB... 84... the temp immediately rises
higher and I freaked out... I changed out everything from radiator to fan
clutch... no difference... turns out, it was the temp gauge freaky thing...
I even changed out the thermostat to 2 other new one... same damn thing.

My temp problem is local... not highway... highway should never be a problem
unless you put in absolutely wrong thermostat.... MB thermostat is very
specific... two stage type... where did you get your thermostat?
Tiger - 24 May 2007 18:14 GMT
I was looking on ebay for cheap radiator...

http://cgi.ebay.com/ebaymotors/81-85-MERCEDES-BENZ-300-TD-RADIATOR-DIESEL-AUTO-C
AR_W0QQcmdZViewItemQQcategoryZ33602QQihZ014QQitemZ330122428910QQrdZ1


It might fit on your car... but you gotta double check. It is most lkely
made in China... but at that price I wouldn't care... Good price and all
brass radiator is pretty reliable. I have bought from this seller before on
body parts... it is good.
Tiger - 25 May 2007 00:21 GMT
I just looked it up on Carparts.com... they list it $455 where as on ebay is
1/4 of the price... These radiator is made by Modine... and backs by
lifetime warranty.

I looked up your 82 300CD and also 82 300D... they both use same radiator so
they will fit.

In any case, I wouldn't hesitate to buy this radiator if I have to.
eyeball kid - 25 May 2007 19:01 GMT
If I were at home already, I would buy a new radiator in a second, but
I could also have my local mechanic to look into the problem as well.
Since I'm in the middle of a road trip, I'm not in a place where
there's an available knowledgeable mechanic or readily available
parts. I can get a Nissens or Behr replacement radiator new for about
$250 from multiple places online.

> I just looked it up on Carparts.com... they list it $455 where as on ebay is
> 1/4 of the price... These radiator is made by Modine... and backs by
[quoted text clipped - 4 lines]
>
> In any case, I wouldn't hesitate to buy this radiator if I have to.
eyeball kid - 25 May 2007 18:58 GMT
Thanks for the overwhelming response here... I was on the road all day
yesterday, so didn't have a chance to check the posts. Here's the
situation as it stands now.

1. Got the radiator flushed and coolant replaced. Coolant was very
rusty. Got on the highway and the car ran cooler than it has been (c.
100C)

2. On the highway, car only got up to 120C twice, even with A/C
running. About 30 seconds blowing the heater and it comes back down to
100 or even lower and stays there. I can cruise down the road with the
A/C on. Problem essentially seems to be fixed at this point.

3. Coming up to Monarch Pass on Highway 50 in Colorado, and the car's
still running great. Mountain driving, but the car seems to be
handling it just fine. Temp is showing about 100C. I get to the
summit, which is about 11000 feet in altitude, turn into a scenic
overlook to take a break, and as I'm turning steam starts coming from
under the hood and coolant starts overflowing. Temp gauge still isn't
over 120C.

4. Only after the car overheated on the pass do things change. On the
way downhill, the car continues to heat up, and blowing the heater is
to no avail. In fact, the temp gauge TOPS OUT at the BOTTOM of the
mountain and the heater stops working - just cold air. Even with the
temp gauge at max, there is only a small amount of coolant overflow
when I pull over, but the auxiliary fan is not turning.

5. After the car overheats, I'm limping down the highway with the
heater on high. The air alternates between being cold and blowing hot.
I can tell when the heat is about to start blowing because there's a
WET, SUCKING sound from behind the dashboard before the air gets hot.
When it's hot the temp comes down, but the hot air only lasts about 60
seconds.

6. I stop the car for about 45 minutes, top off the coolant, and when
I start back up the heater works fine and the operating temp stays
between 80 and 100C, the coolest it's run all day. With the heater on
high, I limp down the road to where I am. Currently, I'm stuck in
Grand Junction, CO on a Friday before Memorial Day weekend, with a car
that can't make it down the highway without overheating, and I need to
get back to Los Angeles. Any thoughts?

Thanks for all the help.
Austin

> Alright... I reread all your post. My question is...
>
[quoted text clipped - 17 lines]
> unless you put in absolutely wrong thermostat.... MB thermostat is very
> specific... two stage type... where did you get your thermostat?
Tiger - 25 May 2007 19:21 GMT
Put more water than coolant... I'd put in 65% water and 35% coolant... so in
your case, just put water in. I think your coolant ratio is 50/50 or 60% or
higher... don't do that...water is the main heat dissipator.

Sounds like your radiator cap is bad.... change it with any generic one you
can get cheap.

I would run to Autozone to borrow their coolant pressure tester... they loan
it out for free...

Get a rag and cover the radiator car with it... release the pressure
slowly... once no pressure, remove the cap.

Hook up the gauge and pump to 20 PSI... does the pressure hold for say 5
minutes or 10 minutes? If yes, then you are good.

If no, do you see any leak... where coolant are dripping? Look under the
car. If no leak and pressure is dropping, then it is bad news... possible
head gasket.

There is another possibility if you got zero leak and zero pressure drop...
that somehow your PCV system is clogged... and engine has to work harder to
run... thereby more heat... I am not versed enough on W123 or older diesel
PCV system... perhaps other will chime in.
eyeball kid - 25 May 2007 20:51 GMT
Changed the pressure cap, the old one was pretty decrepit. Haven't had
a chance to pressure test the system yet. Noticing that the car is
having more difficulty than usual idling when cold.
heav - 26 May 2007 14:55 GMT
> Changed the pressure cap, the old one was pretty decrepit. Haven't had
> a chance to pressure test the system yet. Noticing that the car is
> having more difficulty than usual idling when cold.

If there was a lot of rust and crud in the cooling system you may have
already fouled a new thermostat.  If it was me, I would take the
thermostat out and put the housing back in empty and go for a drive
and see if that fixed things.  If it does, then you know the problem
is a crapped up thermostat.  Any small fleck of junk can cause the
thermostat to jam up on the rod that it slides on when the bimetal
thermal part of it tries to expand/contract.

Did you flush the system with it running and hot and the heater core
open?  Did you flush it for a long period of time, like half an hour
with the motor running?

Paul
eyeball kid - 26 May 2007 15:28 GMT
I'm bringing it in to a professional this morning, but I'll be sure to
have them check the thermostat. He described my symptoms to me and
said he thought it was probably the auxiliary fan not turning. I had
the radiator flushed at a Kwik Lube, and it didn't take more than half
an hour altogether, so I'm sure there's more flushing that could have
been done.

> > Changed the pressure cap, the old one was pretty decrepit. Haven't had
> > a chance to pressure test the system yet. Noticing that the car is
[quoted text clipped - 13 lines]
>
> Paul
-->> T.G. Lambach <<-- - 26 May 2007 17:43 GMT
What an adventure!

If it were my car I'd look for kinked hoses, remove the thermostat,
ensure the cooling system is full, check that the lube oil is at the
full mark and start driving. The rough idle is most likely due to the
altitude, not the overheating.

When you return have the water pump checked.
Signature

© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

eyeball kid - 26 May 2007 17:45 GMT
It has been quite an adventure, T.G. I'm sure I'll make it back to LA
at some point...

On May 26, 10:43 am, "-->> T.G. Lambach <<--" <"T.G. Lambach at
NoHamorSpamcomcast.net"> wrote:
> What an adventure!
>
[quoted text clipped - 7 lines]
> © 2007 T.G.Lambach. Publication in any form requires prior written
> permission.
heav - 28 May 2007 16:30 GMT
Although the mechanic is making his living fixing cars and may be
completely honest and trying to do his best, he is off base about the
auxilliary fan.  Like Tiger said, the air blast from moving down the
highway exceeds anything the fan can do and the auxiliary fan is to
help the AC condensor more than remove engine heat.  If your auxiliary
fan fails, it can easily result in your AC compressor destroying
itself, but engine overheating is almost surely something else.

I have had my 300 TDT for many years.  Over time it began to run 5-10
degrees C hotter than I was used to seeing it run.  I tried many
things to get back to the normal operating temperature because on long
grades and on very hot days (I live in Inyo county, the home of long
grades and Death Valley) it would overheat, even blowing out all the
coolant at the top of Towne's pass in Death Valley NP one hot July
afternoon. I ended up coasting down to Stovepipe Wells for water.

Nothing I tried with the cooling system seemed to help.   I tried the
water wetter products, and they helped some.  I have always thoroughly
flushed the radiator and replaced the coolant on an annual basis, so
flushing and coolant didn't make any difference at all.  No matter
what I tried, the temperature gauge just wouldn't stay down near 180 F
like it used to.

Then, unrelated to trying to solve the heating problem, I replaced my
fuel injectors.  In addition to making the engine run a lot more
powerfully, the heating problem also went away.  Another diesel
mechanic and were talking about that and we figured out that what must
have been happening was this; the springs in the injectors were tired
after 24 years and 360,000 miles.  Since the springs were tired the
injectors were firing too soon, having the same effect as advancing
the timing, which will make your engine run hot.

Unfortunately a valve stuck open on my engine recently and I decided
it was time to have the engine remanufactured at Metric Motors.  The
engine is there now.  It will be expensive, but far less than a new
Benz.

The Mercedes is a wonderful vehicle, but has unique engineering and if
someone does not have extensive experience with them they will have
trouble diagnosing problems.

Please let us know how this shakes out for you and good luck getting
home across the Mojave.  It has been pretty cool at night still.

Paul

> I'm bringing it in to a professional this morning, but I'll be sure to
> have them check the thermostat. He described my symptoms to me and
[quoted text clipped - 6 lines]
> > > a chance to pressure test the system yet. Noticing that the car is
> > > having more difficulty than usual idling when cold.

> > If there was a lot of rust and crud in the cooling system you may have
> > already fouled a new thermostat.  If it was me, I would take the
[quoted text clipped - 9 lines]
>
> > Paul
Tiger - 28 May 2007 17:32 GMT
Wow... that's great info Paul. Even I learned something today. I think this
is the case with 'Eyeball Kid"

Since his is lower mileage... I assumed... and maybe his timing is just too
advanced... so he will need a MB diesel specialist to do his injection
timing adjustment.
jamesski - 27 May 2007 02:14 GMT
I have a 300D (83 Euro non-turbo) with 420K miles on it.  I've had to
have the
radiator 'rodded' twice since I got it at 80K.  Both times, it's like
driving a new
machine (regarding the normal operating temp and response).  Flushing
is nice,
and should be done every other winter or so, but mechanically cleaning
the radiator
makes a significant difference!

FYI
Jim
James L Szatkowski, PE
jamesski@jlsce.com

> I'm currently on a road trip with my '82 300CD-T, and I'm having
> problems with it running hot. It's not overheating, but only because
[quoted text clipped - 21 lines]
> Is it just in need of a radiator flush? I just got a new thermostat
> last week.
eyeball kid - 27 May 2007 05:49 GMT
Thanks for that suggestion, Jim. I'll have it done when I make it
back. Looks like the most immediate problem is a the fan clutch on my
radiator fan. The car is driveable, but I'm going to avoid the heat of
the day until I get the clutch replaced.

> I have a 300D (83 Euro non-turbo) with 420K miles on it.  I've had to
> have the
[quoted text clipped - 36 lines]
> > Is it just in need of a radiator flush? I just got a new thermostat
> > last week.
Tiger - 27 May 2007 18:07 GMT
Fan clutch has no bearing on highway speed... fan clutch does the job when
under 25MPH... once you past that, the air flow will exceed that of the
engine fan.
-->> T.G. Lambach <<-- - 27 May 2007 21:33 GMT
I second Tiger about the fan clutch - irrevalent at speed. You car's
problem is a plugged radiator - insufficient coolant flow through the
cores (or insufficient air flow through the mesh). As you know running
the heater adds cooling capacity; this proves the radiator has
insufficient cooling capacity.

The faster you drive the more BTUs need to be shed via the cooling
system so slow down to gain some margin, especially when on a long grade.
Signature

© 2007 T.G.Lambach. Publication in any form requires prior written
permission.

Richard Sexton - 29 May 2007 09:33 GMT
Off the top of my head if the coolant isn't being cooled and at this
agre I'd change the rad, water pump, known good (tested!) t-stat
and hoses just on principle.

I've been through this. You replace the weakest part of the cooling system then the
next weakest part of the coling system is now the weakest part.

Fuggit, renew the important bits and stop worrying about it.

I've sen some pretty bad injectors but never seen them overheat a car with
a decent cooling sytem. They should be renewed too, as they get old then squirt
rather than spray and can hols pistons. They're only food for about 100K miles.

Having said that my gut tells me just renweing the rad would probably fix this.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

eyeball kid - 29 May 2007 18:17 GMT
Well, I made it back to LA from Grand Junction! Drove overnight and
the only real heat built up on the long inclines. I cranked the heater
and lowered my gear and it made it in one piece. When you're blasting
the heat, the sunroof is a godsend for letting heat escape out the top
of the cab.

Thanks for that insight into a possible fix, Paul. I think I'll change
the rad, since I know it wouldn't hurt, double-check the thermostat
and hoses, and have the injection timing checked/adjusted. Still have
to get that fan clutch fixed anyway...

> Off the top of my head if the coolant isn't being cooled and at this
> agre I'd change the rad, water pump, known good (tested!) t-stat
[quoted text clipped - 16 lines]
> 1970 280SE, 72 280SE | Home pages:http://rs79.vrx.net
> 633CSi 250SE/C 300SD |http://aquaria.nethttp://killi.net

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