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Car Forum / Mercedes-Benz Cars / June 2007

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Starter

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Lisa - 19 Jun 2007 21:14 GMT
I have a 380 SEL and some months ago the starter began making a
grinding sound just before it would engage the fly wheel.  Usually
this was only when the car was cold and would quit or do it less often
after the car was warmed up.  Just recently the starter "went out".
By that I mean is would only spin when the ignition was engaged.  It
sounded just like a solonoid had malfunctioned.  I removed the starter
from the car and had it bench tested.  The starter was within all
normal limits and functioning perfectly.  After examining the starter
and the fly wheel (it had some evidence of filings on the sprockets
but, by and large, everything looked normal), I reinstalled the
starter.  The same thing happened.

The part number on the starter has been verified as the part for my
particular engine.  Does anyone have any idea what may be causing the
starter not to engage?
Tiger - 19 Jun 2007 22:30 GMT
There is a spacer to prevent that grinding...

Have you checked the overload protection relay... in your fusebox... the one
with red fuse on top of silver box. Check the red fuse to see if it is
blown.

When you saw it bench tested, did you see the gear pop out and then spin?

>I have a 380 SEL and some months ago the starter began making a
> grinding sound just before it would engage the fly wheel.  Usually
[quoted text clipped - 11 lines]
> particular engine.  Does anyone have any idea what may be causing the
> starter not to engage?
Lisa - 19 Jun 2007 23:01 GMT
> There is a spacer to prevent that grinding...
>
[quoted text clipped - 18 lines]
> > particular engine.  Does anyone have any idea what may be causing the
> > starter not to engage?

The bendix seemed to operate normally.  The gear moved to engage the
fly wheel.  There was a shim betweent the starter and the bell
housing.  Is it necessary?  It seemed the play in the bendix was not
that much that it would cause the grinding.  And, no, I have not
checked the overload fuse.  I did not know there was one and I will
check it soon.  What role does it play?
Lisa - 19 Jun 2007 23:11 GMT
> There is a spacer to prevent that grinding...
>
[quoted text clipped - 18 lines]
> > particular engine.  Does anyone have any idea what may be causing the
> > starter not to engage?

I have checked for the starter overload fuse.  I cannot find it in the
fuse box.  There are a number of red fuses in the fuse box but none
are indicated as having anything to do with the starter.  Any ideas
where I might find it?
Karl - 19 Jun 2007 23:47 GMT
Do not waste your time looking for a starter overload fuse.
No such thing. Pretty soon Tiger will have you getting a bucket of steam:)

If the teeth on the ring gear, where the starter engages, are nice and square edged then you need to
replace the starter motor assembly.

> > There is a spacer to prevent that grinding...
> >
[quoted text clipped - 23 lines]
> are indicated as having anything to do with the starter.  Any ideas
> where I might find it?
Lisa - 20 Jun 2007 00:34 GMT
> Do not waste your time looking for a starter overload fuse.
> No such thing. Pretty soon Tiger will have you getting a bucket of steam:)
[quoted text clipped - 33 lines]
> > are indicated as having anything to do with the starter.  Any ideas
> > where I might find it?

Well, that's great that this list serve enjoys sending someone on wild
goose chases.  Thanks.  And your advice about replacing the starter
motor assembly seems to ignore the fact that the starter motor tested
perfectly.  Maybe you people have money and time to waste but I prefer
not to.
Guenter Scholz - 20 Jun 2007 00:48 GMT
>> Do not waste your time looking for a starter overload fuse.
>> No such thing. Pretty soon Tiger will have you getting a bucket of steam:)
[quoted text clipped - 44 lines]
>perfectly.  Maybe you people have money and time to waste but I prefer
>not to.

    my, my rude aren't we even though you are getting good advice!

Have you even read your own post???  Look it:

- your starter is quite obviously NOT working... your starting motor may be
 but your starter isn't.. cause is likely as I gave in previous post.

-kids testing in stores are often quite clueless and/or couldn't care less.
 My starter just recently tested perfect too, however the idiot didn't notice
 that the Bendix didn't kick out... twit..

- test the thing yourself... by hooking onto a battery (same as in car)
 Make SURE though to hold the starter down.... there's lots of torque,
 better to go back to testing place and look for yourself to make sure
 pinion gear is coming out into the open.

good luck
Tiger - 20 Jun 2007 02:47 GMT
Wild goose chase... have you even carefully look at what I said? I used to
own 380SE for 13 years as if I am not sure what I am talking about...
Guenter Scholz - 20 Jun 2007 00:41 GMT
>Do not waste your time looking for a starter overload fuse.
>No such thing. Pretty soon Tiger will have you getting a bucket of steam:)
>
>If the teeth on the ring gear, where the starter engages, are nice and
>square edged then you need to
>replace the starter motor assembly.

    Typical mechanic  :-)) working on time.  Probably, if you're handy,you
can likely just replace the solenoid..... a lot cheaper than a starter.  Can't
understand your post re starter working only when you turn on the ignition ...
isn't that the way it's supposed to work?  If you don't like wrenching, replace
the starter as Karl says.

     I just fixed my starter.... it was the 'hold' coil.  I'm thinking this
is the most common failure mode, might want to check that on yours.

guenter

>> > There is a spacer to prevent that grinding...
>> >
[quoted text clipped - 25 lines]
>> are indicated as having anything to do with the starter.  Any ideas
>> where I might find it?
Lisa - 20 Jun 2007 01:19 GMT
On Jun 19, 7:41 pm, sch...@sciborg.uwaterloo.ca (Guenter Scholz)
wrote:
> In article <02Zdi.26157$YL5.11...@newssvr29.news.prodigy.net>,Karl <aufe...@prodigy.net> wrote:
> >Do not waste your time looking for a starter overload fuse.
[quoted text clipped - 47 lines]
> >> are indicated as having anything to do with the starter.  Any ideas
> >> where I might find it?

For all of you who think I'm rude...the starter works fine.  Its been
tested by several independent testers including the dealer.  When you
turn the ignition with the starter installed, it spins as if the
solonoid is not working but in the testing phase it worked fine.  It
seems obvious that it is not engaging the fly wheel.  Perhaps I'm the
only one to experience this and I will eventually get to the bottom
of  the problem.  The only thing I can think of is the bendix that was
installed on the starter is the wrong one.  I have not tried to mesh
the bendix with the fly wheel.  I wondered if anyone had had a similar
problem.  If it is the right starter and it works, replacing it won't
help.  (Do I have to say "DUH" or is it assumed?)
Paul McKechnie - 20 Jun 2007 01:41 GMT
I am going to give you the results of my many years of experience.  There is
only ONE tester for your starter.  YOUR Engine.  If you turn the key to
start and the stater spins but your engine doesn't turn then your starter is
BAD.  It is probably the bendix but I would buy a rebuilt starter so all the
service parts are replaced and you can forget about the starter for a while.
When the solonoid is entergised, it makes a contact in the back of the
starter close and put power to the starter.  The linkage between the
solonoid and the bendix may be broker and if it is the starter will run and
not turn the engine.  The fix for this problem is replace the starter.  I
don't have time or money and if I were you, I would replace the starter.

Paul
Paul's Auto Electric

> On Jun 19, 7:41 pm, sch...@sciborg.uwaterloo.ca (Guenter Scholz)
> wrote:
[quoted text clipped - 79 lines]
> problem.  If it is the right starter and it works, replacing it won't
> help.  (Do I have to say "DUH" or is it assumed?)
Guenter Scholz - 20 Jun 2007 01:46 GMT
>On Jun 19, 7:41 pm, sch...@sciborg.uwaterloo.ca (Guenter Scholz)
>wrote:
[quoted text clipped - 64 lines]
>problem.  If it is the right starter and it works, replacing it won't
>help.  (Do I have to say "DUH" or is it assumed?)

    Lisa,  I think I see your problem.  Note, 'Starter' includes BOTH
starter motor and solenoid.... the solenoid is integral to the starter working
My guess is that since your starter motor is spinning, your hold coil (one of
two coils inside your solenoid) is shot.  replace the solenoid or the whole
starter assembly as many people do the avoid more hassles.

cheers

ps  you were rude
me - 20 Jun 2007 01:50 GMT
> On Jun 19, 7:41 pm, sch...@sciborg.uwaterloo.ca (Guenter Scholz)
> wrote:
[quoted text clipped - 3 lines]
>> >No such thing. Pretty soon Tiger will have you getting a bucket of
>> >steam:)

snip......

> For all of you who think I'm rude...the starter works fine.  Its
> been
[quoted text clipped - 13 lines]
> won't
> help.  (Do I have to say "DUH" or is it assumed?)

From what I read, folks here are suggesting that the starter spinning
and the solenoid working are two different things. Bench testing might
indicate a good starter motor but miss a bad solenoid.

I had a similar problem on an 84 300SDL, but I was certain that the
starter and solenoid were the correct part because they were original.
Turning the ignition would turn the starter motor but the solenoid
would not "kick" the gear to engage the flywheel.

For a while, tapping the solenoid with a hammer would make the
solenoid work temporarily and the car would start.

I took the starter out and replaced the solenoid (only), put the
starter back in and all was well.
trader4@optonline.net - 20 Jun 2007 03:55 GMT
> > On Jun 19, 7:41 pm, sch...@sciborg.uwaterloo.ca (Guenter Scholz)
> > wrote:
[quoted text clipped - 23 lines]
> > won't
> > help.  (Do I have to say "DUH" or is it assumed?)

Now this is an interesting one.   I also like to get to the bottom of
exactly what is wrong.   But, if I had a starter that:

a - made grinding noises for several months
b - then started spinning, but not engaging to turn the engine

I wouldn't be wasting my time even bench testing the starter.   I'd
replace it. Good grief, aftermarket starters are available and not all
that expensive.   In fact, I would have replaced it months ago when it
made grinding noises.  How much is your time worth?    It could be
that something in the bendix is intermittent.   Why you have to see it
fail on the bench before replacing it is beyond me.  Even if for some
bizarre reason, it's the wrong starter/bendix, which you seem to
suggest, ordering a rebuilt one for the car solves that too doesn't
it?

> From what I read, folks here are suggesting that the starter spinning
> and the solenoid working are two different things. Bench testing might
[quoted text clipped - 12 lines]
>
> - Show quoted text -
roland franzius - 20 Jun 2007 05:53 GMT
> I have a 380 SEL and some months ago the starter began making a
> grinding sound just before it would engage the fly wheel.  Usually
[quoted text clipped - 11 lines]
> particular engine.  Does anyone have any idea what may be causing the
> starter not to engage?

Perhaps the freewheel clutch is broken. The starter motor has of course
a freewheel clutch to disengage the rotor if the motor is running. It is
in danger if you start a running machine.

Signature

Roland Franzius

Tiger - 20 Jun 2007 15:29 GMT
I think everyone is right on the starter selenoid is bad. With no load, it
would appear to be fine... but since engine itself is a load and the
selenoid couldn't hold it in engaged position... would cause grinding noise.
heav - 24 Jun 2007 19:48 GMT
Hi - I have been reading this thread.  I hope you have not already
spent a lot of money on this because I think I may have the answer to
the problem.  I was just installing my starter back on my engine and I
noticed that the three screws that hold the actual solenoid to the
solenoid assembly were a little loose.  I have been starting to have a
problem similar to the one you describe, but very intermittently.

My theory is that the loose screws cause just enough loss of "punch"
to the solenoid action that the pinyon gear on the starter does not
always engage properly.  I tightened them and used threadlocker to
make sure they stay tight and I bet I stop experiencing the problem
with the pinyon not egaging 100% consistently.

You should check and see if your solenoid unit has the same problem.

Paul
Guenter Scholz - 25 Jun 2007 02:05 GMT
>Hi - I have been reading this thread.  I hope you have not already
>spent a lot of money on this because I think I may have the answer to
[quoted text clipped - 12 lines]
>
>Paul

    Paul, interesting you mention this.  I took my starter completely
apart and seems to be perfectly good.  Everything works as it should.  Pinion
gear does not appear excessively worn compared to read part of gear that does
not engage... fractions of mm wear at most.  Motor brushes good, everything
moves freely (Bendix etc) pinion moves freely one way and locks the other
direction so that it engages and then spins out if flywheel speed goes past
motor speed.... all great.  Then checked flywheel carefully, no filings to
be seen anywhere (bottom of bell housing enclosing flywheel, etc) not wear
marks noticed .... teeth are all there, maybe a few on the spots where engine
stops are worn one mm or so more than others... seems negligble..... everything'
appears to be a 'go' for starter to spin flywheel.... but it wont engage 9/10
times....the solenoid is obviously OK since the switch in it turns the motor
on..... HOWEVER, as you said, I couldn't get one of the two screws (holding
the solenoid on) off so I cut it off with a Dremel... One side of the housing
holding the solenoid is not screwed down.... maybe you've hit on something

many thanks....

cheers, guenter

ps will keep you posted
 
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