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Car Forum / Mercedes-Benz Cars / April 2009

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300D Rebuilt Diesel Engine

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randallbrink@mac.com - 30 Mar 2009 16:25 GMT
In a few days, I will have my 300D back, with a completely rebuilt
engine.  At that point, I will want to break the engine in properly.
I would appreciate any advice on the best method of break-in, from
first start to whatever point the engine is considered broken in.

Thanks in advance.
Tiger - 01 Apr 2009 19:39 GMT
City driving is the best... highway is the worst type to break in engine.
Dori A Schmetterling - 01 Apr 2009 19:59 GMT
Lots of speed and gear changes, presumably?  And not too high a speed, say
above 60 mph/100 km/h.

That's certainly the advice I got from Merc when getting new cars some years
ago.

Run-in distance approx 1000 miles.

Would you agree?

DAS

To send an e-mail directly replace "spam" with "schmetterling"
---
> City driving is the best... highway is the worst type to break in engine.
Tiger - 02 Apr 2009 04:18 GMT
Yep... speed, gear and RPM changes. High speed is not the issue... the issue
on highway is constant RPM.

500 miles is enough.
randallbrink - 04 Apr 2009 08:36 GMT
> Yep... speed, gear and RPM changes. High speed is not the issue... the issue
> on highway is constant RPM.
>
> 500 miles is enough.

And about oil--I would like to switch to synthetic this time around.
How long should I wait to switch to syn after the break-in?
Tiger - 04 Apr 2009 19:53 GMT
I would wait till second ol change just to be on safe side... which is a
couple of thousands of miles.

All new MB are equipped with synthetic fluid from new. MB said they engine
will bed itself properly regardless of how good synthetic oil is. Maybe they
texterized their cylinder wall differently that will promote proper bedding.
I don't know. I do know that it does work... as our 2001 E320 was synthetic
from day one.
randallbrink - 05 Apr 2009 20:59 GMT
> I would wait till second ol change just to be on safe side... which is a
> couple of thousands of miles.
[quoted text clipped - 4 lines]
> I don't know. I do know that it does work... as our 2001 E320 was synthetic
> from day one.

Ok, this sounds good. I wanted the rings well seated before the
switch.  I will break in to 500 miles, change, using petroleum oil
again, then go to syn at 2,000.  I want to make sure this engine goes
the distance, which the original did not, I believe due to faulty
valve adjustment.

Thanks again for this very helpful advice.
Steve - 05 Apr 2009 22:37 GMT
On Apr 4, 11:53 am, "Tiger" <tiger0...@hotmail.com> wrote:
> I would wait till second ol change just to be on safe side... which
> is a
[quoted text clipped - 9 lines]
> synthetic
> from day one.

Ok, this sounds good. I wanted the rings well seated before the
switch.  I will break in to 500 miles, change, using petroleum oil
again, then go to syn at 2,000.  I want to make sure this engine goes
the distance, which the original did not, I believe due to faulty
valve adjustment.

Thanks again for this very helpful advice.

Synthetic oils are better at filling in microscopic pores in the
cylinder walls than petroleum oils.  That's what causes the rings to
have proper bedding.  If you switch to petroleum based lubrication,
you may have slightly increased oil consumption because the
microscopic pores in the cylinder walls will become exposed.

AMSOIL recommends if the engine came new with petroleum oil to keep it
until the first oil change so that any metal particles from
manufacturing will be captured in the oil filter or drained when the
first oil change is completed.

If the engine was filled with synthetic, there is no reason to change
back to petroleum for a break in period.  Just change the oil and
filter at a shorter interval than would be normal.  After a rebuild,
changing the oil and filter at 3,000 to 5,000 after the rebuild should
be sufficient.  After the first oil and filter change, proceed to the
recommended oil and filter change intervals using regular synthetics
OR use extended drain intervals if using AMSOIL synthetic oil and
synthetic nanofiber oil filters designed to trap particles down to 1
micron in size.  Regular oil filters are designed to trap particles
down to 5 microns in size.  Using AMSOIL synthetic nanofiber oil
filters will allow the oil to stay analytically clean.  With AMSOIL
synthetic nanofiber oil filters and oil analysis, just change the
filter and top off the oil.

If you want the absolute best protection available, AMSOIL synthetic
lubrications are the way to go.  The additive package in AMSOIL cause
lower friction which in turn cause less heat to be generated when
metal parts slide against each other - and less wear.  This causes
increased fuel economy and better emission control since the engine is
running at the optimum temperature.

AMSOIL has a European Formula
http://www.amsoil.com/redirect.cgi?zo=1690163&page=storefront/afl
formulated specifically for the lubrication needs of modern European
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Year
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Test proven in class 8 vehicles to yield up to 8.2 percent more fuel
economy when compared to petroleum lubricants.
https://www.amsoil.com/redirect.cgi?zo=1690163&page=performancetests/gerlach_tru
cking/index


Click on the link and then, click on "Performance Tests"
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Signature

Steve Spence
Independent AMSOIL Dealer
AMSOIL - The "Once A Year" Oil Change
Unemployed Car Guy - Trying To Earn A Living
35 Years of G.M. Parts Experience
URL: http://synthetic-oil-tech.com/1690163
Email: amsoil1@charter.net

randallbrink - 14 Apr 2009 02:47 GMT
> On Apr 4, 11:53 am, "Tiger" <tiger0...@hotmail.com> wrote:
>
[quoted text clipped - 83 lines]
> URL:http://synthetic-oil-tech.com/1690163
> Email: amso...@charter.net

I do use AMSOIL, although I have never been able to determine what the
AMSOIL equivalent part number is for the oil filter on the Mercedes-
Benz 300D 617 engine.  If you could provide that information, I would
greatly appreciate it.
Happy Trails - 04 Apr 2009 12:59 GMT
>Yep... speed, gear and RPM changes. High speed is not the issue... the issue
>on highway is constant RPM.

Exactly how does a somewhat constant rpm for a period of time cause
engine problems, knowing that changing rpm and gears are required to
get you on and off the highway?
Tiger - 04 Apr 2009 19:50 GMT
Piston rings cannot seal properly with the cylinder wall if constant RPM
speed exist.  Constant speed will smooth out the cylinder wall to the point
where it cannot bed properly.

Look, it is only 500 miles of your engine life that affect the remainder of
its life. If that is too much to ask, then I don't know what to tell you.
Dori A Schmetterling - 04 Apr 2009 21:28 GMT
Tiger, I know you like the 500 miles but on more than one new Merc the
advice was 1000 miles (well, 900 miles/1500 km to be precise).  Then change
the oil to the normal one, having first used a thinner one, IIRC.

AND they said keep the speed below 60 mph/100 km/h as mentioned before.

I agree with you about the engine life.  It's got be worthwhile.

I even have a personal anecdote (which I mentioned in this forum a loooong
time ago).  In 1980 I received a W123 200D as a company car (in Germany).
Everybody at my level and one above got one of these, so there were quite a
few around.  At meetings the car park used to look like a 200D showroom.
Anyway, a number of my colleagues were impressed by my top speed, an
indicated 143 km/h.  Nobody else could reach that, apparently, and the
officially listed top speed was a bit below that, though I can't remember
what.

I put it down to very careful running in!

This is what we are talking about here.

(Yes, it could also have been a badly calibrated speedometer, I know I
know...)

In recent times I have chatted to Merc mechanics about the passing of
recommended running-in periods.  They said it's still advisable to drive
them as if running them in.  Maybe in this case 500 miles would be enough.

To the OP I would say, you have seen the two opinions, choose.  At the very
least take Tiger's advice and run in for 500 miles.  Whilst that may be less
than optimum from what I know, it is a lot better than nothing at all.  You
owe it to your engine.

DAS

To send an e-mail directly replace "spam" with "schmetterling"
---
> Piston rings cannot seal properly with the cylinder wall if constant RPM
> speed exist.  Constant speed will smooth out the cylinder wall to the
[quoted text clipped - 3 lines]
> of its life. If that is too much to ask, then I don't know what to tell
> you.
randallbrink - 03 Apr 2009 18:58 GMT
> City driving is the best... highway is the worst type to break in engine.

Thanks, and that works great for me, as I do very little highway
driving anyway.  Mostly in town, streets, hills, etc.
 
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