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Car Forum / Mercedes-Benz Cars / October 2005

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merc 190E non starter

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anon - 03 Feb 2005 08:54 GMT
hope someone can shed some light on this one,
mercedes 190E 2.0 1992 with mechanical injection. it wont start, we can get
it running using easy start but it wont idle and the throttle needs to be
pumped or held above 2000rpm to keep it running,
theres a good spark, all the vacuum pipes are good and not disconnected,
there are no leaks anywhere on the inlet manifold etc.
we've replaced the fuel pump on advice from mercedes. (thanks guys, ?150
down the drain)
we've checked the relay and relevant fuse behind the battery (which i
believe is part of the cold start injector?)
I'm pretty sure the problem is fuel related as once ive managed to fire it
up using easy start (aerosol) it runs great above 2000 rpm, but anything
under and it dies.
any help greatley appreciated.
regards.
steve UK.
Martin Joseph - 04 Feb 2005 07:55 GMT
> hope someone can shed some light on this one,
> mercedes 190E 2.0 1992 with mechanical injection. it wont start, we can get
[quoted text clipped - 10 lines]
> under and it dies.
> any help greatley appreciated.
Could be lots of things from a leak in the air intake system causing
the Airflow sensor to missread, to timing that is out of kilter.

Or it could just be bad gas or gook as we call it technically.

Tough to guess really.

Marty
T.G. Lambach - 05 Feb 2005 02:23 GMT
Is the problem sudden? Or did it come on gradually?

Did it begin after some engine work? If so what, exactly was done.

If this engine used an electronically measured intake airflow sensor I'd
say to test the MAS with an ohm meter.

You checked for vacuum leaks and found none, go one further step by
disconnecting the vacuum brake booster and plugging its vacuum hose.
This eliminates the brake booster as a potentially large vacuum leak.

Very badly retarded ignition timing would cause the symptoms you
describe. Anyone touch the ignition timing?

IMHO the cold start system can be excluded because the engine won't idle
when it's running. The cold start system works only during cranking and
the first few seconds of running so it can be excluded.

Another poster suggested bad fuel - can't disagree. Unfortunately it's
hard to substitute good fuel without draining the whole tank etc. if
only to find that's NOT the cause. Of course if you have reason to
question the fuel's quality then I'd move this possibility higher in the
priority list.

Plug brake booster's hose, check ignition timing and then, if nothing
found, drain the fuel tank - in that order.
anon - 09 Feb 2005 12:16 GMT
many thanks for your informative reply,
it turned out it was the fuel pump, but for some reason took a while to
either build up pressure or to bleed itself,
never had problems before with petrol engine fuel systems needing time to
bleed air from the system, but either way it seems to be fine now.
regards.
steve.

> Is the problem sudden? Or did it come on gradually?
>
[quoted text clipped - 22 lines]
> Plug brake booster's hose, check ignition timing and then, if nothing
> found, drain the fuel tank - in that order.
MBENZ4APRIL - 05 Oct 2005 06:11 GMT
TO TG LAMBACH
I have a similar prob with my 92 190e, 2.3 L sedan. When I turn the
ignition on, all the electrical works and the fan turns on making a
szhheeuu noise and then turns off, and the car doesn't stay on. What is
the first step my mechanic needs to check- step by step- in order to get
the car up and running again.

I really value your feedback,

April
T.G. Lambach - 05 Oct 2005 17:04 GMT
OK, April, let's begin.

I don't understand your reference to a "similar problem." Whose problem
- give a reference so I can look at it.

Let's go through this one.

You turn the key to ON, not start, and the instruments light etc.

What fan comes on? The heater fan? Or a fan under the hood?

Then, you turn the key to START and the starter cranks the engine? RRRRRR

The engine starts but immediately quits?  And won't start thereafter?

When did the problem start and who has looked at it?

I await your reply.

Tom
MBENZ4APRIL - 05 Oct 2005 21:00 GMT
This problem began about a less than a week ago, after I purchased the car
from a guy that said it probably needed a new timing chain in order to
start and run the engine. My mechanic did some work on it to check the
electrical, however, when I turn the key to the on position the lights and
the fan and everything turns on, then when I turn the key all the way on,
the motor does not make a rummhhhrummmhh noise at all and the engine fan
turns a little but then stops.
T.G. Lambach - 05 Oct 2005 21:22 GMT
You bought a used car without knowing if its engine ran???

So now, when you turn the key to START there's no RRRRR from the starter
and the engine's fan moves a bit.

Your mechanic looked at the electrical and said ________________?
MBENZ4APRIL - 08 Oct 2005 19:15 GMT
He said it was the alarm on the ignition switch, however he was very wrong
because then when my mechanic looked at the car the second time he came
over , he took it apart-the engine and the camshaft had defects: the
camshaft was broken on the end and the cylinder head or gasket set????
needs new valves -should I have them soddered  at a machine shop or buy
used ones? I do not have much money to play with as I payed the guy 750
for the mercedes, then he says the cylinder head and valves need
replacing. This was done on Tuesday and Wednesday of last week.

I hope you can tell me what the best way to go about it is, you seem like
you know a lot about Mercedes and it is nice to know someone can help.
Martin Joseph - 08 Oct 2005 19:36 GMT
> He said it was the alarm on the ignition switch, however he was very wrong
> because then when my mechanic looked at the car the second time he came
> over , he took it apart-the engine and the camshaft had defects: the
> camshaft was broken

This is the result of a broken timing chain or belt.  This is going to
be EXPENSIVE to repair.  If you aren't ready to spend $1500 or so on
fixing this,  write the car off now.

Marty
T.G. Lambach - 09 Oct 2005 00:37 GMT
Engine valves aren't soldered or even welded; they're replaced. You seem
to believe that this is a small repair - like a leaky radiator - it's
not - it's a big, costly mess. That's why the car was so cheap.

Here's what will be needed - more or less:

New timing chain(s)
New cylinderhead gasket
New valve cover gasket
New coolant
Oil change and filter

New camshaft
Some new camshaft bearings
Some new valves
Some new valve guides
Some new rocker arms
New valve stem seals

Alternatively, a used cylinderhead from a wrecked car would be a
substitute for the last six parts plus the labor to install those parts
on your car's cylinderhead. The chains and gaskets etc. are required in
either case as is the shop labor to remove and replace the cylinder head
and timing chain.

At the end of all this pain you'll hopefully have a running engine -
then the question becomes: What about the rest of the car? What else
needs to be fixed so that it's roadworthy?????

If you have limited time and limited $$ the best alternative might be to
sell this hulk, for that's what it is, and move on to something that's
running and can be driven now.

Final thought. A local community college may have an auto shop class
that might be interested in using this job as instruction for its
students. That means weeks, not days, to repair it; the labor is free
but not the parts.

Hope this puts the situation into focus.
Martin Joseph - 06 Oct 2005 20:00 GMT
> This problem began about a less than a week ago, after I purchased the car
> from a guy that said it probably needed a new timing chain in order to
[quoted text clipped - 3 lines]
> the motor does not make a rummhhhrummmhh noise at all and the engine fan
> turns a little but then stops.

Sounds like a dead battery.

You shouldn't be trying to start the car by the way, until you have
figured out what the seller meant about the timing chain/belt...  If
you are lucky enough that the motor isn't already completely shot (ie
bent valves, cracked head etc.) then it would be good to verify the
chain or belt is still intact and in the right orientation.

Your best outcome, would be a seller that didn't know what the heck he
was talking about.

Marty
saeef - 07 Oct 2005 18:29 GMT
April,

I suggest you take your car to a good Merc. Mechanic. It could be an
engine problem (timing) or an electrical like dead battery, bad
starter, damaged or bad wiring.

Good luck
Guenter Scholz - 07 Oct 2005 18:51 GMT
my experience is that it is 'often' a simple problem and, typically, we look
for more esoteric causes.  Check your battery and fuses etc.  Case in point,
I just finished fiddling with my '93 190e that was running rough ... it was
missing on #2 cylinder.  Having recently replaced my plugs (Champions) I
ignored these and kept working, reworking, and reworking again ignition parts
like distributor, rotor and wiring etc..... couldn't get it work .... finally
checked thos g.. damn Champion plugs..... of course that particular one had
an open circuit.  Lesson, don't buy Champion ever.

cheers and good luck in finding your difficulty

Ii article <1128706168.396297.211780@g14g2000cwa.googlegroups.com>,
>April,
>
[quoted text clipped - 3 lines]
>
>Good luck
Martin Joseph - 08 Oct 2005 06:55 GMT
> my experience is that it is 'often' a simple problem and, typically, we look
> for more esoteric causes.  Check your battery and fuses etc.  Case in point,
[quoted text clipped - 6 lines]
>
> cheers and good luck in finding your difficulty

Huh,  a spark plug is supposed to be an open circuit.

Marty
Guenter Scholz - 08 Oct 2005 14:33 GMT
>> checked thos g.. damn Champion plugs..... of course that particular one had
>> an open circuit.  Lesson, don't buy Champion ever.
>
>Huh,  a spark plug is supposed to be an open circuit.

  sure, to the outside 'pin' ... but short circuit to the inside pinn.
Having said all that, however, after a couple of days I'm back to rough
running and cylinder #2 is still missing.  I notice though that if I simply
open the distributor and wipe the cap on the inside, that helps a lot to
make it run smoother .... I don't get it.  The distributor cap looks OK, a
bit scratched up maybe but no noticeable cracks or anything .... I'm starting
to guess that there is maye a few problem causing items interacting.  But, still
, simply wiping the cap's inside helping a lot to make the car run smoother
should be telling me something..... but what

cheers
Scott Gardner - 08 Oct 2005 15:37 GMT
>>> checked thos g.. damn Champion plugs..... of course that particular one had
>>> an open circuit.  Lesson, don't buy Champion ever.
[quoted text clipped - 12 lines]
>
>cheers

Just for grins, try removing the distributor cap and replacing it
without wiping it out, and see if that temporarily makes a difference.

On small-diameter distributor caps, the air inside can get ionized and
cause spark jumping and misfiring.  I don't know how long the air
stays ionized after the engine stops running, but if you put the cap
back on without wiping it out and the car still runs smoother for a
while, that might have something to do with it.

MSD, the ignition company, recommends drilling small holes in the
distributor cap to help exchange the air if you have a small
distributor cap.  I've gotten two suggestions from them.  One was to
drill 1/8" holes around the cap, at rotor-height and evenly-spaced
between the terminals.  The other was to drill two 1/8" holes near the
base of the cap, on opposite sides of each other, and preferably away
from the cap hold-down points.

If you have a spare cap lying around, or if you're willing to
experiment with your current one, it's worth a try.

Signature

Scott Gardner

"Discordianism: Where reality is a figment of your imagination."

MBENZ4APRIL - 08 Oct 2005 19:22 GMT
My engine has no cracks, but my cylinder head has valves that needs
replacing and my camshaft is broken, thus my car will not run unless I
replace them
my batter is new, the spark plugs are new, and everything else works,
except I don't have a car that runs.
Martin Joseph - 08 Oct 2005 19:38 GMT
>>> checked thos g.. damn Champion plugs..... of course that particular one had
>>> an open circuit.  Lesson, don't buy Champion ever.
[quoted text clipped - 6 lines]
> open the distributor and wipe the cap on the inside, that helps a lot to
> make it run smoother ....
Maybe there is a gasket missing and moisture is building up in there?  
Or perhaps there is a vent that is plugged?  I personally would replace
the cap and rotor.

Marty

PS Are you going to apologize to the Champion people  :~)
Guenter Scholz - 09 Oct 2005 17:08 GMT
>>>> checked thos g.. damn Champion plugs..... of course that particular one had
>>>> an open circuit.  Lesson, don't buy Champion ever.
>
>PS Are you going to apologize to the Champion people  :~)

    Marty, you are absolutley right, herewith I publicly apologize to
the Champion spark plug CO, I was incorrect re the quality of their plugs.

Meanwhile I have tracked down the real problem, and it was not ionized air
as someone suggested .... although I did follow up on that for a bit. It
was the resistor inside the boot that goes over the plug.  Now, if anyone
has replaced their id their ignition wiring lately, I would love to buy
these from them to find maybe a couple of good ones to replace mine.  Any
help much appreciated

cheers, guenter
MBENZ4APRIL - 08 Oct 2005 19:20 GMT
thanks you guys, the mechanic that I am working with has been working on
Mercedes and Mitsubishis for about 20 years. I just need to find out where
I can find two valves for my cylinder head on my 92 Merc for cheap and a
camshaft for cheap, so far I have found a camshaft for 195, kinda pricy,
but it is the cheapest and the cylinder head gasket set costs 90-100
dollars, so if you can help it would be great because right now I am
without any transportation.
Martin Joseph - 09 Oct 2005 07:17 GMT
> thanks you guys, the mechanic that I am working with has been working on
> Mercedes and Mitsubishis for about 20 years. I just need to find out where
[quoted text clipped - 3 lines]
> dollars, so if you can help it would be great because right now I am
> without any transportation.

If your mechanic is so great, why are you shopping for parts?  He
should know where to get a good deal on these. Sure he will double the
price, but that's how it works.  You gotta pay if you want to play.
 
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