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Car Forum / Mercedes-Benz Cars / February 2005

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Floor Pan Rust/Replacement

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Randall Brink - 12 Feb 2005 23:37 GMT
I'm about to embark on a project that I have not done before. I Mercedes
have always been 123 or 126 bodies, and I have had little or no rust.

I now have a 115 240D that I am restoring and bingo--driver's side floorplan
rusted through near the rail. Oddly, there is little rust on the rest of the
car.

Any and all suggestions for the best way to deal with this will be most
appreciated.

Sincerely,

Randall Brink
T.G. Lambach - 13 Feb 2005 00:11 GMT
Your previous posts implied that this car also needs an engine overhaul.
Perhaps its time to reassess restoring the car and rather spend your
time on more profitable things. This sounds hard but at the end of all
your work and $$ you'll own a 30 year old car, period. These were not
wonderful cars 30 years ago so why do it?

A 280SL or something rare would be another matter but a 240D? Doesn't
compute, IMHO.
Randall Brink - 13 Feb 2005 00:57 GMT
Well, I see your point, certainly. But this car is so good in every other
respect (the overhaul issue pertained to another car) that I'm tempted to do
at least a partial restoration . I just love the Mercedes diesels, and all
Benzs, really. I have had several non-turbo'd and turbo-charged 123s; I
owned and loved a wonderful 300SD, and will probably have another one.

I'm not sure I understand your comment about the 240Ds not being wonderful
30 years ago. Were you refering to the 115s? I think that the 123s were far
better, at least in my experience.

Randall Brink

> Your previous posts implied that this car also needs an engine overhaul.
> Perhaps its time to reassess restoring the car and rather spend your time
[quoted text clipped - 4 lines]
> A 280SL or something rare would be another matter but a 240D? Doesn't
> compute, IMHO.
3
T.G. Lambach - 13 Feb 2005 02:39 GMT
Right, 123 is the better machine, by far.

I've owned a '80 300SD since new; its gone 108K miles and looks nearly
new so I'm qualified to agree about diesels.

My point about old cars is simply that everyone has limited time and
limited $ and that these resources shouldn't be allocated to dead end
cars - cars that have earned no particular merit in the eyes of the world.
Randall Brink - 13 Feb 2005 03:04 GMT
My personal favorite of all the cars I've owned is the 300SD. My 450SEL is a
very close second. I do not think Mercedes ever made a better car than the
126 diesels.

> Right, 123 is the better machine, by far.
>
[quoted text clipped - 4 lines]
> limited $ and that these resources shouldn't be allocated to dead end
> cars - cars that have earned no particular merit in the eyes of the world.
Richard Sexton - 13 Feb 2005 17:48 GMT
>Well, I see your point, certainly. But this car is so good in every other
>respect (the overhaul issue pertained to another car) that I'm tempted to do
[quoted text clipped - 5 lines]
>30 years ago. Were you refering to the 115s? I think that the 123s were far
>better, at least in my experience.

I think the 115 300D was one of the all time great cars in the US
as it was the only one you could get with power nothinbg (windows,
locks etc) and non-turbo. The ultimate low maintenance car.

You should be able tio find a cheap motor in a wrecked or rusted
car. I've seen enough guys getthese for free or $1 that I'd
say it's a reasonable thing to look for.

You need to properly assess the rust damage though. If it's in the rails
you're screwed. Floor pans are easy but a rail would replacement would
be more than finding another equal or better car IMO.

Signature

            Need Mercedes parts ? - http://parts.mbz.org
http://www.mbz.org   | Mercedes Mailing lists: http://lists.mbz.org
633CSi 250SE/C 300SD | Killies, killi.net, Crypts, aquaria.net
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Martin Joseph - 13 Feb 2005 19:24 GMT
> Your previous posts implied that this car also needs an engine
> overhaul. Perhaps its time to reassess restoring the car and rather
[quoted text clipped - 4 lines]
> A 280SL or something rare would be another matter but a 240D? Doesn't
> compute, IMHO.
Perhaps true,  but spending 60K on a new car doesn't really compute either...
marlinspike - 14 Feb 2005 01:45 GMT
"Martin Joseph" <mercedes@barknaturalpet.com> wrote in message
news:2005021311242443658%
> Perhaps true,  but spending 60K on a new car doesn't really compute either...

Sometimes it does. I'd bankrupt myself for my car, it means that much to me.
I've had it my entire life.
Richard
Martin Joseph - 14 Feb 2005 09:16 GMT
> "Martin Joseph" <mercedes@barknaturalpet.com> wrote in message
> news:2005021311242443658%
[quoted text clipped - 3 lines]
> Sometimes it does. I'd bankrupt myself for my car, it means that much to me.
> I've had it my entire life.
You were born with a car?

Cool.
marlinspike - 14 Feb 2005 12:39 GMT
> You were born with a car?
>
> Cool.

Well, it wasn't mine, my dad had bought it for my mom, but then I basically
acquired it when I became of driving age.
Richard
Richard Sexton - 13 Feb 2005 00:36 GMT
>I'm about to embark on a project that I have not done before. I Mercedes
>have always been 123 or 126 bodies, and I have had little or no rust.
[quoted text clipped - 5 lines]
>Any and all suggestions for the best way to deal with this will be most
>appreciated.

If the rust isin the frame rail it'd be cheaper to get another car.

But,if it really just is the floor pan you "simply" remove it and weld in
a new one. K&K Manufacturing sells these them.

Signature

            Need Mercedes parts ? - http://parts.mbz.org
http://www.mbz.org   | Mercedes Mailing lists: http://lists.mbz.org
633CSi 250SE/C 300SD | Killies, killi.net, Crypts, aquaria.net
1970 280SE, 72 280SE | Old wristwatches http://watches.list.mbz.org

Randall Brink - 13 Feb 2005 00:59 GMT
That's what's odd about this one. In the past, when I've seen neglected 115s
that were rusty, they were rusty everywhere--shot. But this one has that one
pan, and the rest of the pans, frame members, everything has escaped rust,
except a fender, which needs replacing anyway, and for which I have a spare
new OEM fender.

Randall

>>I'm about to embark on a project that I have not done before. I Mercedes
>>have always been 123 or 126 bodies, and I have had little or no rust.
[quoted text clipped - 12 lines]
> But,if it really just is the floor pan you "simply" remove it and weld in
> a new one. K&K Manufacturing sells these them.
Martin Joseph - 13 Feb 2005 19:26 GMT
> That's what's odd about this one. In the past, when I've seen neglected
> 115s that were rusty, they were rusty everywhere--shot. But this one
> has that one pan, and the rest of the pans, frame members, everything
> has escaped rust, except a fender, which needs replacing anyway, and
> for which I have a spare new OEM fender.

The driver probably tracked in some kind of salt or other oxidizing
agent... Certainly we do track in water...

Marty
Randall Brink - 13 Feb 2005 22:46 GMT
Yes, and there have been known to be window leaks and such, and this car had
seen storage time, where moisture can attack, etc.

Signature

Randall Brink
Author
randallbrink@adelphia.net
1970 VW Type 1
1973 Mercedes-Benz W115 240D

>
>> That's what's odd about this one. In the past, when I've seen neglected
[quoted text clipped - 7 lines]
>
> Marty
 
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