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Car Forum / Mercedes-Benz Cars / February 2005

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1972 220 cylinder head removal! help

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Hartmann - 26 Feb 2005 17:58 GMT
i have a 1972 MB 220. it has a115 engine. sadly the internet is proving
perfectly useless on getting any diy workshop advice

i have after ages managed to get the camshaft off and am now faced with
getting the cylinder head off (gasket must be replaced, and i believe head
skimmed)

now, i have identified and removed 7 cap screws, 4 along the left hand side
of the motor(when looking forward from the driver's position) two in the
well of the cam sprocket and one near the distributor. i am unable however
to lift the darn thing off. is it glued in place? or am i missing some
obscure and hidden cylinder head bolt? how do i grab it and do i just pull?

there seems to be no way of fastening the head at all on its left hand side
(exhaust side) and i find this utterly peculiar. is there some bizarrely
concealed bolt hidden somewhere to scare laymen out of attempting repairs?

any hints gladly accepted.
Chas Hurst - 26 Feb 2005 19:45 GMT
> i have a 1972 MB 220. it has a115 engine. sadly the internet is proving
> perfectly useless on getting any diy workshop advice
[quoted text clipped - 14 lines]
>
> any hints gladly accepted.

There are 10 head bolts, 6 for the cam towers and in between 4 for the valve
cover brackets. These bolts have a 10 mm hex socket head.
There are 4 screws, two in the camshaft well and two by the distributor, one
of  which holds down the distributor which should be removed. These have a
5mm hex socket head.
That's a total of 14, you still have 3 fasteners remaining.
Martin Joseph - 26 Feb 2005 20:18 GMT
>> i have a 1972 MB 220. it has a115 engine. sadly the internet is proving
>> perfectly useless on getting any diy workshop advice
[quoted text clipped - 24 lines]
> 5mm hex socket head.
> That's a total of 14, you still have 3 fasteners remaining.

When you get  them all,  try tapping the head on the side with a rubber
mallet or dead blow hammer.  It has been on there a while and might be
kind of stuck.  A little gentle persuasion won't hurt.
Hartmann - 26 Feb 2005 20:24 GMT
well, all the screws you've mentioned have been removed. still no budge! i
tried the rubber mallet on the side, gentle persuasion, which became
animated and less gentle, but the old thing remains stubornly stuck.

i'll beat it some more, and see what comes of it.

>>> i have a 1972 MB 220. it has a115 engine. sadly the internet is proving
>>> perfectly useless on getting any diy workshop advice
[quoted text clipped - 34 lines]
> mallet or dead blow hammer.  It has been on there a while and might be
> kind of stuck.  A little gentle persuasion won't hurt.
T.G. Lambach - 27 Feb 2005 02:17 GMT
Do actually expect a cylinderhead that's been in place for 30+ years to
just lift off?

It's stuck onto the head gasket and that's, in turn, stuck onto the
block. You need to pry it off.

It could also be that someone, in an attempt to avoid replacing the
cylinderhead gasket (again), glued everything together with Permatex as
he assembled it. One never knows what's been done.

Most mechanics, who once worked on old engines like this one, retired
long ago, some of them permanently. There's not a vast knowledge
resource base to tap so temper your expectations as to what's available
for your old car project. I'd expect your car is older than half this
NG's participants.
Martin Joseph - 27 Feb 2005 06:35 GMT
> Most mechanics, who once worked on old engines like this one, retired
> long ago, some of them permanently. There's not a vast knowledge
> resource base to tap so temper your expectations as to what's available
> for your old car project. I'd expect your car is older than half this
> NG's participants.

Bah!  You make it sound like some cryptic lost language.

It's just a big old hunk of greasy metal after all...

Any quality machine shop should be able to scrape and rebuild the head
for you...  Although parts could be tougher depending on what is needed.

You might deal with some blank stares though,  depending on who you go to...

Marty
Sifeba - 27 Feb 2005 12:06 GMT
This may be regarded as lateral thinking but how about replacing the
spark plugs, camshaft  removed,  and then turning the engine over using
the starter to use the compression to loosen the head. Of course you
would need to loosely  replace a couple of cylinder head bolts to stop
it blowing off !!

Joe

>> Most mechanics, who once worked on old engines like this one, retired
>> long ago, some of them permanently. There's not a vast knowledge
[quoted text clipped - 14 lines]
>
> Marty
T.G. Lambach - 27 Feb 2005 18:20 GMT
This would be a good idea for an engine whose valves were in its block
i.e. '49 Ford flathead V-8. This engine has overhead valves, its timing
chain is temporarily hanging loose. All its valves closed after the
camshaft was removed so there'd be no risk of pistons hitting valves but
the loose chain could wrap onto the crankshaft sprocket.
Martin Joseph - 27 Feb 2005 18:42 GMT
> This may be regarded as lateral thinking but how about replacing the
> spark plugs, camshaft  removed,  and then turning the engine over using
> the starter to use the compression to loosen the head. Of course you
> would need to loosely  replace a couple of cylinder head bolts to stop
> it blowing off !!

Not necessary.  Usually just tapping around the perimeter of the head
will free it.  Although this original poster is scaring me a bit,  as
he seems like to do additional damage with the hammer...

Marty
 
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