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Car Forum / Mercedes-Benz Cars / May 2005

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1985 300D keeps running

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Superj - 08 May 2005 17:49 GMT
My brother in law has a 1985 300D that keeps running. I said the fuel
pump must be getting power but he said it doesn't have an electric pump.
He said there is a 'button to push' under the hood to stop the engine
and that works but there must be a proper fix.

Any help??

TIA,
Dave
Jeff - 08 May 2005 19:31 GMT
You probably have a vacuum leak.  When the switch is turned off vacuum is
applied to a valve on the injection pump which turns off the fuel supply.

Do your vacuum door locks work, etc?

> My brother in law has a 1985 300D that keeps running. I said the fuel pump
> must be getting power but he said it doesn't have an electric pump.
[quoted text clipped - 5 lines]
> TIA,
> Dave
Conrad - 09 May 2005 06:06 GMT
> You probably have a vacuum leak.  When the switch is turned off vacuum is
> applied to a valve on the injection pump which turns off the fuel supply.
[quoted text clipped - 10 lines]
>> TIA,
>> Dave

Yep, it's a vacuum leak, or a bad fuel cutoff bellows - if you buy,
or have access to a small hand pump vacuum tool, (a VERY handy tool
if you are priviledged to own one of these cars) you can sort it out
fairly quickly. Turning the ignition key off on these cars does two
things. It sets the electrical part of the car to the shutdown
configuration (power to the clock, interior lights, cig lighter?, and not
a lot else) BUT, the ignition switch also has two vacuum lines running to
it, which (ideally) control the fuel shutoff at the injection pump.

These car's engines and fuel systems are purely mechanical - electricity
is needed to A) heat up the glow-plugs on startup and B) spin the starter.
After the engine is started, you can remove the battery, shoot holes in
the alternator, etc. These cars also use vacuum for a lot of things,
which is weird, because diesels really have no true "manifold vacuum",
unlike gas engines - they have to rely on a dedicated vacuum pump.
Vacuum is used in the door locks, climate control, cruise control,
brake boosting (duh), shift modulation, and, oh yeah, engine cutoff.
Fortunately they abstained from vacuum windshield wipers - anyone
here old enough to remember those jewels (hint - decelerate to make
the wipers go faster)?

I've always thought these cars were ideal for UFO encounters - "OK,
green alien scum, you shut down my Becker, but I can still drive
over you!" Also handy against the new microwave EMP guns being tested
for law enforcement usage - "OK, LAPD scum, you shut down my Becker,
but ..."

http://wired-vig.wired.com/news/autotech/0,2554,66473,00.html
http://abcnews.go.com/Technology/FutureTech/story?id=538452&page=1

Cheers,

Conrad
Mia - 09 May 2005 15:50 GMT
Conrad, you are one funny man.  I laughed my a.s off ...
Conrad - 10 May 2005 17:48 GMT
> Conrad, you are one funny man.  I laughed my a.s off ...

Since you are now assless, mind swapping your heated seats
for my plain ones?

Conrad
Mia - 10 May 2005 19:16 GMT
Wait a minute ........ DO I HAVE HEATED SEATS ON MY 84 399SD !?  How to
I turn them on?

LOL
Conrad - 10 May 2005 23:42 GMT
> Wait a minute ........ DO I HAVE HEATED SEATS ON MY 84 399SD !?  How to
> I turn them on?
>
> LOL

Urrgh - I'm not sure, since my manuals don't include the very rare
399SD - I've got to find one of these - 4 liters of diesel goodness,
oh my ;-)

Cheers,

Conrad
Mia - 11 May 2005 01:54 GMT
oh yeah .... I can't believe you guys have never heard of my 1984 399SD
....

http://webpages.charter.net/maxvalery/399SD.jpg

Mia J.
Conrad - 11 May 2005 18:05 GMT
> oh yeah .... I can't believe you guys have never heard of my 1984 399SD
> ....
>
> http://webpages.charter.net/maxvalery/399SD.jpg
>
> Mia J.

Hmmm.

Things that make you go WTF? OK, either somebody's really
good with photoshop or gimp, or I sense that a couple of
190 badges got scavenged - what's the deal, mi amore?

Cheers,

Conrad
Mia - 11 May 2005 21:31 GMT
Photoshop.  I'm pretty good.  Thanks.

:)

Mia
Ernie Sparks - 27 May 2005 06:10 GMT
> Photoshop.  I'm pretty good.  Thanks.
>
> :)
>
> Mia

Great job Mia. I use Photoshop a lot and that was a good job. Now if I could
only get my 240D to act like a 440D!
Paul McKechnie - 10 May 2005 12:56 GMT
Conrad,
One thing that will be interesting may be a MB diesel going down the road at
100MPH, cruse control set, and the drivers brain short circuited by the
microwave.
That could be painful to a lot of people in the way.

paul

> > You probably have a vacuum leak.  When the switch is turned off vacuum is
> > applied to a valve on the injection pump which turns off the fuel supply.
[quoted text clipped - 44 lines]
>
> Conrad
Conrad - 10 May 2005 17:44 GMT
Hmmm -

When I set my cruise in my 81 300D to 100mph, it just giggles
at me. "You want me to do WHAT?". Plus, fortunately, I short-circuited
my brain back in the '70s, so that's not an issue.

Conrad

> Conrad,
> One thing that will be interesting may be a MB diesel going down the road at
[quoted text clipped - 56 lines]
>>
>> Conrad
Cassan - 25 May 2005 03:22 GMT
I purchased a 1985 300D on 5-23-05 and ahve a question about the door
locks.  They seem very slow and after locking & unlocking them, they won't
lock back.  I this normal?
Manfred Jantz - 25 May 2005 17:01 GMT
>I purchased a 1985 300D on 5-23-05 and ahve a question about the door
> locks.  They seem very slow and after locking & unlocking them, they won't
> lock back.  I this normal?

If you have a W123 it is normal that you can only open and lock the door a
few times when the engine is not running. The W123 does not have a separate
vacuum pump which is electrical driven as in the newer models . There is
only a little reservoir. When you have the engine running, the locks should
work fine.

Manfred
Cassan - 26 May 2005 02:21 GMT
Manfred, thanks for the info.  The door locks do work fine while the engine
is running.  

Cassan
Ernie Sparks - 27 May 2005 06:14 GMT
> Manfred, thanks for the info.  The door locks do work fine while the engine
> is running.
>
> Cassan

Okay, but can you open and close them at least four or five times after the
engine has shut off? If not you have a leak somewhere. Also, you should be
able to unlock all the doors with a twist of the key in the driver's door
the next morning. My '81 240D lets me open and close the locks at least
three or four times the next morning. My wife's 300D only lets me do it
once, or at the most, twice the next day. I suspect a leak in one of the
door lock actuators or one of the check valves is bad. When they stop
working completely I'll probably start looking.......
Cassan - 25 May 2005 03:23 GMT
I purchased a 1985 300D on 5-23-05 and ahve a question about the door
locks.  They seem very slow and after locking & unlocking them, they won't
lock back.  I this normal?
T.G. Lambach - 08 May 2005 21:13 GMT
Yes there is a proper fix. The engine's shut down is accomplished by a
"shut down device" a small vacuum powered bellows inside the aft end of
the injection pump - a vacuum line is (or should be) attached to it.
After twenty years the bellows is worn out and the device needs to be
replaced; thats about an $80 part plus 3/4 hour labor.

The shut down device's bellows simply pulls the fuel rack inside the IP
to its "OFF" position and the engine stops for lack of fuel.

Meanwhile, there's a STOP lever on the throttle linkage that will stop
the engine when its pressed.
Superj - 10 May 2005 21:45 GMT
Thanks all! I think he is well on his way to a repair.

Dave

> My brother in law has a 1985 300D that keeps running. I said the fuel
> pump must be getting power but he said it doesn't have an electric pump.
[quoted text clipped - 5 lines]
> TIA,
> Dave
 
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