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Car Forum / Mercedes-Benz Cars / December 2006

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1988 260E Fuel Pump Relay?

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alcarm1964@hotmail.com - 13 Jun 2005 20:52 GMT
I think I have the classic fuel pump relay symptoms...car has 180k on
it...no trouble at all over the years. Friday, after initial start,
goes along fine. About a mile into my commute, it stalls. Re-starts and
runs fine remainder of the day. Sat morning, same deal...stalls after a
bit, but this time took a little more effort to start. Would fire up
but immediately die. Took about 10 or so tries to get it going, then
moves along fine. Fast forward to this morning...starts, goes about a
mile, stalls, but this time can't re-start. Turns over fine, just won't
catch. Is my unprofessional diagnosis correct? I figure the relay is
cheaper than a fuel pump and something I can do myself.  The local
places don't have the relay (one can order it in for tomorrow) so I
have a few hours for you experts to make me look like a fool. Am I
going the correct route? Thanks!
CaptainW116 - 13 Jun 2005 21:03 GMT
Maybe throw your fuel filter into the equation.If your fuel filter is
clogged,then as you drive the sediment in it will stir up and block the
flow of fuel then cause it to die!As it sits for a few moments the
sediment settles back down and allows you to
restart.
T.G. Lambach - 14 Jun 2005 04:52 GMT
IMHO you've diagnosed it correctly. The age and symptoms both point to
the fuel pump relay.

Fuel filter would show itself upon high fuel demand: long hill climb and
longer acceleration. You cite neither of these.
CaptainW116 - 14 Jun 2005 06:02 GMT
Respectfully,it shows the the same characteristics of a clogged fuel
filter! Don't need to rally the car for the fuel filter to block up the
flow of fuel.A car
with a bad fuel filter will start right up in the morning and then
stall right down the road a couple of miles then restart after a few
minutes!
GeneKelly - 07 Dec 2006 02:27 GMT
T.G. Lambach,

I've been following your post here for several years and find you extremely
knowledgeable.  You, unknowlingly, hleped me fix a number of problems with my
1989 300E.

Right now I'm diagnosing a problem with the fuel pump, I think.  The car
stumbles at about 83 degress celcius and wants to die but never does.  I've
honed in on the upper fule pump for the following reason:  I dosvonected the
positive cable on both pumps, one at a time.  When I disconnected the lower
pump, I heard a relatively loud buzz.  This indicates to me that the upper
pump is weak and needs replacement.  Do you agree with this diagnosis?

Thanks,

Gene
Roland Franzius - 14 Jun 2005 11:23 GMT
alcarm1964@hotmail.com schrieb:
> I think I have the classic fuel pump relay symptoms...car has 180k on
> it...no trouble at all over the years. Friday, after initial start,
[quoted text clipped - 9 lines]
> have a few hours for you experts to make me look like a fool. Am I
> going the correct route? Thanks!

If the car stalls again remove the relay and connect pins 30 (battery
+)and 87 (fuel pump and cold start regulator). If you hear the pump
working, start the car.

Some additional soldering of the foot points of the internal big relay
with thick copper wires to get a better heat bridge solves the heat
transfer problem.

Signature

Roland Franzius

alcarm1964@hotmail.com - 14 Jun 2005 15:55 GMT
Well, thanks for the advice folks. The relay just arrived from UPS next
day (the local NAPA place, to order it next day, wanted $148 for it! I
found it online for $80 ($60 + $20 for overnight shipping) so I grabbed
it.  Gonna give it a shot today after work...I also picked up a fuel
filter. While the one in there didn't look terrible, I can't remember
the last time it was ever changed so I figured what the hell.
Hopefully now I get another bunch of miles with no problems!
CaptainW116 - 14 Jun 2005 20:53 GMT
Rule of thumb,change fuel filter when you change spark plugs.
alcarm1964@hotmail.com - 14 Jun 2005 21:52 GMT
> Rule of thumb,change fuel filter when you change spark plugs.

Sounds like a good rule...now if I could only remember the last time
the plugs were changed :)

Anyway, I changed the relay 1st since if it wasn't that, I wanted to be
able to return it. Seems that was the culprit. Started it up, drove
around a bit, everything seems good. I'll do the fuel filter tomorrow
as it just started to pour. Once again, thanks for the tips.
mizzzjulie - 23 Jun 2005 19:35 GMT
"alcarm1964" wrote:
>I think I have the classic fuel pump relay symptoms...car has 180k on
>it...
stall, stall,stall, etc, etc, etc.
++++++++++++++++++++++++++++++
Wow, what you wrote about your car problem is EXACTLY what has been
happening to me with my 1985 Volvo 240 (188k miles).  I had to get
towed home tonight because it just wouldn’t start up and then stay
started.  I’d been putting off taking it to a mechanic because I
thought maybe I’d gotten a bad batch of gas and was going to wait and
see.  Deep down, I knew I was going to end up getting stranded
somewhere and need to be towed home.  Luckily I was only "stranded"
10 miles from my mechanic (who’s 2 miles from my home).  This all
started on Monday, although for a few weeks I’ve been having a little
bit of trouble starting up when it’s cold out.  But then on Monday, I
got to the point where I had to have my foot on the gas, otherwise,
the engine would sputter and die and I’d have to start it up again.
But tonight, I drove from work to the bank and when I got in my car
and tried to start the engine, it wouldn’t start up.  I eventually got
it to idle very roughly but there wasn’t enough power to make the car
go more than 5 mph and the brake felt hard when I pushed down, like
when the car stalls and the power goes off.  

So, does anyone know if this is something that is expensive to fix? I
mean generally speaking because I realize this is a Mercedes board and
I have a Volvo.  But it seems that I always end up with car problems
that have cheap parts but expensive labor.  They don’t have to take
everything out in order to get to the fuel pump or pump relay, do
they?  It would be just my luck.

Anyway, I can’t believe that this exact problem has been happening to
someone else at the same time as me, even if it’s not the same exact
car.
I hope you get your problem resolved soon and thanks in advance to
anyone with advice for me!
Martin Joseph - 25 Jun 2005 19:20 GMT
> So, does anyone know if this is something that is expensive to fix? I
> mean generally speaking because I realize this is a Mercedes board and
> I have a Volvo.

We can only guess from the limited info we have.

My guess?  Fuel pressure regulator.

How about $200?

Let us know how it turns out...

Marty
mizzzjulie - 25 Jun 2005 20:36 GMT
> > So, does anyone know if this is something that is expensive
> to fix? I
[quoted text clipped - 11 lines]
>
> Marty

It turned out that I needed to replace the air mass sensor (I think
that’s the right name for the part) and it cost $325 rebuilt. :(  I
had to spend almost all the money I had and I don’t get paid again
until 7/5.  I think a fuel pump would have been cheaper.  But on the
plus side of things, the mechanic said that the part that died on me
looked like it might have been the original part.  So maybe I don’t
have to replace this again for another 20 years!
Richard L - 26 Jun 2005 21:58 GMT
>> Rule of thumb,change fuel filter when you change spark plugs.
>
[quoted text clipped - 5 lines]
>around a bit, everything seems good. I'll do the fuel filter tomorrow
>as it just started to pour. Once again, thanks for the tips.

Signature

I have an 89 300e with the same symptoms only if the car is hot. It starts
cold and reuns great. I just drove 125 miles in 90 degree heat on a highway.
Pulled up to a stop light after exiting and it stalled. If I drive around
town and shut off the car and leave it sit for 15-20 minutes, same thing. Did
the relay sold your problem?

alcarm1964@hotmail.com - 29 Jun 2005 19:48 GMT
> >> Rule of thumb,change fuel filter when you change spark plugs.
> >
[quoted text clipped - 12 lines]
> town and shut off the car and leave it sit for 15-20 minutes, same thing. Did
> the relay sold your problem?

Hi...yes, the relay solved my problems. Ended up being about $80 total.
Looking at the relay that I removed, there was a couple of pins that
seemed a little loose/coroded.  Good luck!

ac
mizzzjulie - 29 Jun 2005 22:35 GMT
"" wrote:
> > >> Rule of thumb,change fuel filter when you change spark
> plugs.
[quoted text clipped - 30 lines]
>
> ac

You’re so lucky that it wasn’t the air mass sensor, like on my car!
$325 for the part and then labor fees too make me wish for an $80 fix!
greyeagle426@yahoo.com - 02 Jul 2005 03:22 GMT
Nice to know you can buy electrical parts and try the and take them
back.  The store has to pitch the out because they have been installed.
soarabove - 07 Jul 2005 00:34 GMT
"" wrote:
> Nice to know you can buy electrical parts and try the and take
> them
> back.  The store has to pitch the out because they have been
> installed.

I have an 87 300e with the same problems.  After spending over $300
:x on a tune up and an incorrect diagnosis, I am still having the same
problem.   Could you tell me where you found your fuel pump relay for
~ $80.00 and what brand you chose?  Is the installation as simple as
putting in a fuse?
Jim Vatunz - 07 Jul 2005 05:14 GMT
>"" wrote:
> > Nice to know you can buy electrical parts and try the and take
[quoted text clipped - 7 lines]
>~ $80.00 and what brand you chose?  Is the installation as simple as
>putting in a fuse?

depending on your chassis number you may be able to pick one up from
http://www.autohausaz.com/
for US$81.47
they list the other one for your model at US$127.91
not sure how simple it is on a 300e but it's a fiddly but simple job
on my 190e. Lean over car, reach about in the dark, unplug the old one
and plug the new one in.

--
http://members.iinet.net.au/~farmerjim/log/log.html
It's boring but it's something.
alcarm1964@hotmail.com - 07 Jul 2005 19:48 GMT
Hi...I actually forget the place I ordered it from...I just did a
Google search and a million places came up. I noticed another posted
said 2 different ones came up...I also encountered that at a few of the
places, but the site I ultimately went with just offered the one. I
have no idea what the differences would be.  As far as installation,
even a mechanially-challenged idiot like myself could do it.  The relay
is behind the battery under that black plastic shround. Pull the thing
out, put the new one back in.  Kinda cramped to get my giant mitt in
there but all went well. Good luck!
Pete Cowper - 08 Jul 2005 06:05 GMT
"I have an 89 300e with the same symptoms only if the car is hot. It
starts cold and reuns great. I just drove 125 miles in 90 degree heat on
a highway. Pulled up to a stop light after exiting and it stalled. If I
drive around town and shut off the car and leave it sit for 15-20
minutes, same thing. Did the relay sold your problem?"

Your problem sounds more like a bad fuel accumulator.

The fuel accumulator holds pressure after a warm engine is shut off to
allow it to restart, until it has cooled off enough for the cold start
valve to come on to inject extra fuel to start a cold engine.  It should
hold pressure in the CIS system for several hours after shutdown. That
is one of the pressure test procedures done with the CIS gauges. Leave
them hooked up and come back every so often to see if it is holding
pressure.

I had one leaking on my 1974 911 Porsche.  Started great cold, but it
would crank and crank when hot before restarting, felt like a flooded
engine.  It would restart fine hot for about 10 minutes, then was
difficult to start until it sat for over three hours and cooled down
enough for the start valve to come on.

Pete Cowper
1987 Mercedes-Benz 300E
1974 Porsche 911
 
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