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Car Forum / Mercedes-Benz Cars / July 2005

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300e engine "stumbling"

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mharness - 24 Jul 2005 03:16 GMT
Hello,

My 89 300e 3.0 with ~130k miles on it just started what I call
stumbling--not stalling or dying--just missing a beat or two after the
engine has warmed up and although it's most noticeable at idle I suspect
it's happening at other times too.  It's not just misfiring though.  It
feels like its not getting any spark to all the plugs for maybe half a
second every 5 to 10 seconds and it has definitely gotten worse in the last
10 days.

Maybe water in the gas and I'm going to dump some drier in with the next
tank to see if that helps and am also considering a new coil but I thought
I'd put it to the group first to see if anyone had any ideas about what else
to check.  I have new plugs and wires, distributor cap and rotor, one of two
fuel pumps and new fuel filter, and also a new EHA valve so I think I can
safely eliminate those as culprits.

Any suggestions about what to check next would be greatly appreciated.

Best regards,

Mike
T.G. Lambach - 24 Jul 2005 06:19 GMT
Given the new ignition parts I'd suspect a fuel related problem: either
a small vacuum leak or a dirty fuel injector.

A vacuum leak allows unmetered air to leak into the intake manifold and
dilute the air / fuel ratio causing a stumble. Suggest you check the
vacuum hoses attached to the intake manifold, one may be cracked or
broken or disconnected.

A dirty fuel injector won't emit a clear stream of fuel. The "dirt" is
usually deposits on the face of the nozzle and these often can be
cleared by an additive to the fuel like Techron etc. Fuel injectors
don't have to be replaced, they can be removed and sent to a shop for
ultrasonic cleaning, flow testing etc. for about $20 each - if it comes
to that.
mharness - 24 Jul 2005 11:43 GMT
Thanks TG.

I'm not familiar with the fuel injection at all but it seems that rather
than the problem being with one injector, the whole system would have to be
failing to cause what feels like none of the cylinders firing at once, sort
of.  Perhaps I'm being overly sensitive and what I'm just feeling is one or
two cylinders misfiring.

I'll check the vacuum hoses as you suggest though.

What do you think of adding injector cleaner to the fuel?  Should the
injectors be cleaned or replaced periodically anyway?  I don't know the
previous owner but based on other problems I've had with the car there seems
to be a lot of deferred maintenance.

Mike

> Given the new ignition parts I'd suspect a fuel related problem: either a
> small vacuum leak or a dirty fuel injector.
[quoted text clipped - 9 lines]
> be replaced, they can be removed and sent to a shop for ultrasonic
> cleaning, flow testing etc. for about $20 each - if it comes to that.
T.G. Lambach - 25 Jul 2005 00:14 GMT
ONE dirty injector can cause the stumble you describe. Add some Techron
etc. to the fuel and drive it. If, after two weeks, that doesn't improve
it consider removing the fuel injectors for professional cleaning. There
are numerous shops that clean injectors, a Google search for "fuel
injector cleaning" will find one in your area.

Always do the simple things first.
CaptainW116 - 25 Jul 2005 15:35 GMT
I know the fuel injection system which is the KE Jetronic and you have
a M103 engine.What I don't know is if you have a pre-pump before your
fuel pump.If you do,the delivery rate should be about a pint in 12
seconds.A failing pre-pump causes stumbling and hesitation.

If no pre-pump,perhaps the plate on airflow sensor is binding.TG
suggestions of "secondary air could also be the culprit.Check the
vacumm hose that goes to system pressure regulator,and the rubber
boot that connects the airflow sensor to the intake.

Ultrasonic injector cleaning is about as much as new injectors and
IMHO,new is better!If you do a volume test,they should not differ from
one another more than 10%.Fuel pump should deliver 0.5 gpm if you do
not have a fuel injection pressure gauge.

You also stated you replaced ignition parts,did you by chance mix and
match the cap and rotor?Is there carbon tracking on the inside of
cap?Did you gap plugs accordingly?Are the plugs single electrode
platinum type?These suck in Bosch fuel injection systems and create
air-fuel errors.Sorry so many questions,but need a good idea so you
don't confuse a ignition problem with a fuel problem,plus it's cheaper
for you this way!!
mharness - 25 Jul 2005 21:26 GMT
Hello Cap,

Thanks for all your comments.

As I just  mentioned in my reply to TG I'm going to give the injector
cleaner a try and hope that fixes the problem and then I'll start on the
areas that you pointed out.

You mentioned the pre-pump--I'm assuming that's just "the other" of the two
fuel pumps located with the filter and near the tank.  Not sure if there's
yet another hiding somewhere that I'm not familiar with.  I only replaced
one of them and then only because it was making so much racket I could hear
it as I was driving along and worried it might let me down.

I didn't check the output so I couldn't say if I was getting what I should.
That'll be pretty easy to check to I'll look at that next along with the
hoses and boots you mentioned.

I think I'm good on the cap and rotor.  There was a little carbon tracking
in the old cap but not that bad.  Two of my plugs were almost complete
fouled and one reeked of gas to it probably wasn't firing at all.  The new
plugs are single electrode Bosch and I check them and they were all gapped
correctly at .032".  I don't know if they're platinum or not--I just got
what they offered for my engine at Autohaus.  Are the multiple electrode
plugs remarkably better and if so which do you recommend.

Thanks again,

Mike

>I know the fuel injection system which is the KE Jetronic and you have
> a M103 engine.What I don't know is if you have a pre-pump before your
[quoted text clipped - 18 lines]
> don't confuse a ignition problem with a fuel problem,plus it's cheaper
> for you this way!!
CaptainW116 - 26 Jul 2005 01:21 GMT
> Hello Cap,
>
[quoted text clipped - 6 lines]
> You mentioned the pre-pump--I'm assuming that's just "the other" of the two
> fuel pumps located with the filter and near the tank.
Yes.Also couldn't hurt to inspect every hose down there while you are
there.

 Not sure if there's
> yet another hiding somewhere that I'm not familiar with.  I only replaced
> one of them and then only because it was making so much racket I could hear
[quoted text clipped - 7 lines]
> in the old cap but not that bad.  Two of my plugs were almost complete
> fouled and one reeked of gas to it probably wasn't firing at all.
Were the two carbon fouled,oil fouled or did they have ash deposits?

 The new
> plugs are single electrode Bosch and I check them and they were all gapped
> correctly at .032".  I don't know if they're platinum or not
Rule of thumb,never adjust gap on platinum plug.More than likely you
have the Bosch Supers.

--I just got
> what they offered for my engine at Autohaus.  Are the multiple electrode
> plugs remarkably better and if so which do you recommend.

I have always been happy with the Supers! I did ONCE buy the Bosch
platinum +4,but didn't notice any real difference i.e. increase in fuel
economy,power etc.....Always use Bosch spark plugs IMHO!

> Thanks again,
>
[quoted text clipped - 22 lines]
> > don't confuse a ignition problem with a fuel problem,plus it's cheaper
> > for you this way!!
CaptainW116 - 25 Jul 2005 15:54 GMT
>  one of two
> fuel pumps
>
> Best regards,
>
> Mike

Oh,missed that! Pre-pump very suspect!!1 pint in 12 seconds and if
not,replace.
 
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