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Car Forum / Mercedes-Benz Cars / July 2005

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1980 300D A/C problem

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Rip - 27 Jul 2005 20:17 GMT
Hoping someone can help me diagnose an A/C problem with this car. For
background, the A/C system was mostly replaced a few years ago (new
compressor, dryer), and the monovalve is reatively new as well.

My A/C no longer turns on. If I push the auto-hi or auto-low buttons, I
get no A/C and no blower. Same for the bi-level button. But if I hit
the defrost button, the blower and the A/C come on, and it blows cold
for a few minutes. If I then hit the bi-level button the fan blows, but
no A/C, but very rarely the A/C will stay on. I will occasionally get
the fan to work with with Auto Hi or Auto Low, but usually not.

Given that my car has relatively new components, is the problem most
likely the push buttons on the dash? If so, is this something I can
easily repair/replace myself? Could it be the A/C compressor switch on
the dash? Does defrost override this switch?

Hoping for some help,

Rip
Tiger - 27 Jul 2005 20:40 GMT
Your refrigerant level is low... Since you changed the components a few
years ago... it probably is R134a... if so, just go to auto store and pick
up a gauge and a couple of bottle... you probably only need 1 to recharge.
Pick up one that has sealer in it... and other regular.

With engine running and A/C on... see if your A/C compressor is running...
if not, squirt some frigerant in until it hits about 70 PSI or so... until
it kicks on...

Once it kicks on... make sure you aux fan is running also... if everything
is running, then the pressure should start to drop... it should be at about
30 to 35 PSI..

You are done and it should be cold air coming out of the vents... Make sure
all windows are shut when you do this procedure.
Rip - 27 Jul 2005 21:08 GMT
Yes, it's been converted to 134A. I can easily try to charge it. But if
the refrigerant were low, why would it blow cold when the defroster is
turned on?

Rip
Diesel Dude - 27 Jul 2005 23:02 GMT
I had similar problems with my '77 300D.  I ended up having to replace
the climate control servo unit.  This part is under the hood on the
passenger fender and has many vacuum hoses/wires and a couple heater
hoses going to it.  It ran $330 five years ago but I cannot find it
listed in current online catalogs.  The part number for mine was
000-830-06-84.  An additional symptom of mine was sporatic heating.
Replaced it and my ACC system worked perfectly.  Good luck finding your
specific problem.
DD
T.G. Lambach - 28 Jul 2005 00:40 GMT
I've just been working on my '80 300SD's climate control. I've owned the
car for 25 years and have some experience that may help you. The same
thing once happened to my car.

Your car's climate control system has a "cold engine lockout" feature
that prevents it from operating (except in Defrost mode) until the
coolant is warm enough to provide heat. This is done with a bi-metallic
vacuum switch that's attached to the VERY bottom (beneath the hoses) of
the servo (that black mushroom to the right of the engine).  When the
coolant warms, the thermo valve opens and vacuum is applied to a vacuum
power ON switch for the blower; vacuum is then also available for the
duct door motors etc.

The specific problem in your car is either (i) a vacuum leak or (ii) the
bimetallic vacuum switch is bad. The first possibility is much more
likely than the second so check the vacuum connections, especially those
at the bottom of the servo (and that the bimetallic switch is tightly
attached to the servo). You can bypass the cold engine lockout by
coupling its yellow and black vacuum lines; just insert the yellow into
the short piece of hose on the end of the black vacuum line. Done.

My current project is to replace this old analog system with a digital
retrofit. The $699 retrofit is sold by PerformamceProducts.com and built
by UnlimitedTools, a company in Flagstaff AZ. It's not done yet but I'm
very hopeful. Good riddance to the Amplifier (logic board) and the Servo!
Karl - 28 Jul 2005 02:30 GMT
1) you DON'T have a mono valve.

2) you have a vacuum leak in your dash for the ACC system.

This is why you get full blower and max heat [the compressor turns on in defrost mode] in defrost.
Federal requires this to happen when the vacuum fails. When you press defrost you hear the relay
click behind the glove box. This bypasses both the blower vacuum valve and the compressor vacuum
valve.

You need to find which vacuum element gave up. More than likely, it is more than one.

Do NOT use the Mossberg repair technique..... loading up the shotgun and throwing new EXPENSIVE
parts at it. This will break you before you fix it!

99%  of your ACC is vacuum. Vacuum controls just about all!

> Hoping someone can help me diagnose an A/C problem with this car. For
> background, the A/C system was mostly replaced a few years ago (new
[quoted text clipped - 15 lines]
>
> Rip
Ernie Sparks - 31 Jul 2005 01:48 GMT
> 1) you DON'T have a mono valve.

An '80 300D doesn't have a mono valve??? Mine does.

> 2) you have a vacuum leak in your dash for the ACC system.
>
[quoted text clipped - 29 lines]
> >
> > Rip

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