Hi, I have just had a head gasket set replaced on my 1996 C220 (Petrol.
The gasket set was replaced by consulting the actual mercedes data book
however since the gaskets have been replaced 2 Camshafts have broken
within 2/3 days? Does anyone know why it is doing this ??
Martin Joseph - 03 Sep 2005 18:16 GMT
> Hi, I have just had a head gasket set replaced on my 1996 C220
> (Petrol. The gasket set was replaced by consulting the actual mercedes
> data book
> however since the gaskets have been replaced 2 Camshafts have broken
> within 2/3 days? Does anyone know why it is doing this ??
The car was put back together incorrectly? Timing chains it wrong
position? Oil passages blocked?
Only guessing of course.
Marty
T.G. Lambach - 03 Sep 2005 23:58 GMT
At a guess I'd say the cams broke for lack of lubrication to their
bearings.
There are oil passages through the gasket to allow oil, under pressure,
to move from the block into the cylinderhead for distribution to the
cam. Installing the wrong gasket could block these oil passages and
after some miles the cam would melt its bearings and seize.
Second possibility: Upon reassembly the cam was not synchronized with
the crankshaft - not correctly timed - allowing the valves to be hit by
the pistons. This happens when the timing chain (between the crankshaft
and camshaft) breaks. Big expensive mess - some new valves, valve guides
and camshaft. This horror would be almost immediately evident when the
engine was first started.
Third possibility (speculative): The timing chain is kept under tension
by an oil pressure actuated ratchet mechanism (or similar). To remove
the cylinderhead the chain must be slackened - tension removed - by
releasing the tensioner. I speculate that it could be that the tensioner
was not reassembled correctly and the chain was untensioned - floppy -
perhaps even to the point of jumping links on its sprocket and so losing
the correct valve tining as described in Second above.
However it occurred, it's an unhappy situation between you and the
repair shop that installed the head gasket. The camshaft didn't just
happen to break independently of the head gasket's replacement, IMHO.
movmerc - 04 Sep 2005 12:13 GMT
Martin Joseph and T G Lambach.
Thank you both very much for replying to my query and you have both
confirmed what another garage told me ie- Tensioner too tight, Oil
passages blocked or simply put back together incorrectly.
Thanks again and I will now go back to the original garage with some
knowledge.
T.G. Lambach - 04 Sep 2005 17:35 GMT
I'd be angry but after I calmed down I'd ask the shop's owner to fix it
free - no questions asked, or him to pay another shop to fix it - via
court action if that's required. A limited time & mileage guaranty
should be included.
The shop owner will want to keep this mistake private - and know its
cause to avoid a repeat event.