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Car Forum / Mercedes-Benz Cars / October 2005

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190 2,3E 1987 won't start

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Jens - 24 Oct 2005 00:17 GMT
I've earlier had a few occasions, where the engine would not start, but
only gave a few smelly poofs backwards through the airintake when
stopping cranking. After waiting some hours, it would start and run
smoothly without problems for a long period.

Recently, it started to smell of gasoline, which turned out to be the
EHA leaking. I replaced the EHA, but now the engine won't start at all,
except the few poofs after stopping cranking - exactly the same way as
before, except waiting does not help.

Before just buing another EHA to try, is there anyone with some hints?

/Jens
T.G. Lambach - 24 Oct 2005 00:27 GMT
What is the EHA?
What does it do?
Does this engine have a carburetor or fuel injection?
Karl - 24 Oct 2005 03:58 GMT
The EHA is the Electro-Hydraulic Actuator. It is on the side of the fuel distributor. Yes, he has
fuel injection. CIS-E to be exact.

The EHA is an electric bypass valve that regulates upper and lower pressure in the fuel head
according to the O2 sensor signal.

It is not causing the no-start condition.

Reach under the intake as far back as you can. You will feel a large [like 3/4" i.d.] U shaped hose
that is connected to the bottom of the mixture unit and it gose back to the idle solenoid. See if it
is connected on both ends. It just pushes on and it does blow off if you start the car with your
foot on the gas pedal......

> What is the EHA?
> What does it do?
> Does this engine have a carburetor or fuel injection?
T.G. Lambach - 24 Oct 2005 04:43 GMT
Jens,

Karl is a professional who knows these cars better than anyone else on
this board; take HIS advice and check if the 19mm (inside diameter) hose
is connected the the idle mixture unit and the idle solenoid. Apparently
it can get blown off by a backfire.
Jens - 24 Oct 2005 08:07 GMT
Thanks Karl.

The hose is correctly in place (physically at least).

I neither suspect the EHA to cause the no-start, althouth the condition
became permanent in connection with replacing it.

Other tests I did:

- Checked fuel pressure by running fuel pump (jump fuel pump relay) and
checking return flow of pressure regulator. Flow seemed OK and fuel
pump current was 6,5 amps.
- Checked cold start valve by energizing it. Spray was fine,
furthermore indicating OK fuel pressure. I have not yet checked if it
actually energizes during cranking.
- Checked ignition by looking at the spark of a disconnected spark
plug. Seemed OK (although I don't know whether  timing is correct).

/Jens
T.G. Lambach - 25 Oct 2005 06:57 GMT
Suggest you consider the timing - how it could have been changed.

Backfires into the intake suggests an ignition timing issue may be the
problem.
Jens - 25 Oct 2005 08:04 GMT
This is also my feeling. With fuel and spark present, there should at
least be some reaction.

But what can make timing change so dramatically, that it fires at a
completely wrong time?
T.G. Lambach - 25 Oct 2005 18:27 GMT
The timing chain could have jumped a tooth on its sprocket in which case
the camshaft is no longer synchronized with the crankshaft. The ignition
is usually driven off the cam - I don't know if that's so on this engine.
Jens - 26 Oct 2005 08:30 GMT
On this model, the trigger signal is taken by a pick-up coil monitoring
two magnets 180 degrees apart on the flywheel (rear of engine). The
trigger signal is then very fixed to the position of pistons (and
without any possibility of adjustment).

So if ignition timing is wrong, it must be because the Ignition Control
Unit (EZL) somehow triggers wrong on the input signal, either because
of wrong signal shape (due to pick-up coil) or because of a fault in
the control unit.

Is there anyone, who has experience with this?
T.G. Lambach - 26 Oct 2005 08:39 GMT
Suggest you read through the posts starting October 19, 2005 under
heading "300E Misfiring" for his engine had similar symptoms that were,
eventually, diagnosed and fixed!
Jens - 26 Oct 2005 09:40 GMT
I guess you refer to the OVP relay. I did check that earlier, but
anyway I tried to jump the relay (shortcircuit terminals 30, 87L and
87E) and check voltages with no better result.

Anyway, thanks for the hint (it may be necessary to return to it).
 
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