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Car Forum / Mercedes-Benz Cars / May 2006

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300E 89: Update

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Chuckyg - 02 May 2006 18:54 GMT
Jenns, Tom and others...I replaced the 02 sensor and the car did the same
thing but idled for 15 minuts with the ovp connected.  The check engine
light appeared the while running time. I had to run over to my college
campus; 2 miles way from my home with the OVP detached so it would not run
rich.  You guys have any other ideas?  Will it hurt to run the car without
the relay?  I need the car to run.  This is the worst time for this to
happen....I had exams last week and I am graduating in two weeks...-
chuck- monmouth county nj
Jens - 02 May 2006 19:12 GMT
Hmm, if you can't troubleshoot by measuring the inputs/outputs  the
computer, you should get a diagnostic readout at an experienced garage.
This should give some indication of what direction to look.

You should be careful to run the car without the OVP relay, since you
risk to destroy the catalytic converter. Too lean mixture will cause
overheating and possible destruction of it, and too much unburned fuel
will destroy it too.

I would like to hear, what the problem was, when you have found it.
Josh - 02 May 2006 20:01 GMT
The check engine light came on with everything hooked up (OVP, O2, etc.)?
Run it over to Autozone and have then get the OBDI codes.

Josh
Chuckyg - 02 May 2006 21:20 GMT
Yes with the O2 sensor and the OVP the Check Engine Light came on.....The
car was in the driveway ideling for 10-15 minutes and then started to cut
in and out and when i revved it up to 1000 RPMS it got steady for a minute
and then bogged down...Waht else could be making it flod out with the relay
hooked up?- chuck
Chuckyg - 03 May 2006 02:43 GMT
Earlier this evening I DCd the wire to the Cold Start Valve and the car
idled for 20 minutes and was able to ride around the block with the OVP
relay hooked up.  Will disconnecting this wire totaly stop the flow of
fuel out of the cold start valve?  The check engine light was on during
this wold time.- Chuck
Jens - 03 May 2006 10:49 GMT
The cold start valve is controlled by the fuel pump relay to activate
when the engine is cranked  while cold ("Temp" signal comes from the
ECU and "Start" signal from the ignition key as well as I remember).

Do I understand correctly, that engine runs OK with cold start valve
disconnected?

If so, the cold start valve is probably OK, but apparently gets a wrong
signal to open. That would definately flood the engine.
Tiger - 03 May 2006 16:44 GMT
If that is so, then fuel pump relay is probably bad.
Chuckyg - 03 May 2006 18:14 GMT
I did replace that about 1 year ago.  But who knows, maybe it was a rebuilt
one that went bad?  Could it still be bad if the fuel pumps work?- chuck
T.G. Lambach - 03 May 2006 21:35 GMT
The cold start valve is a "break through" is solving this car's problems
and I compliment you for thinking of disconnecting it as a test.

Now let's think a bit about how this motor's cold start system is designed.

In reverse order, there's the electric (cold start) valve; it seems to
work as designed.

Going backward, there must be a time / temperature relay (or something
equivalent) that should be ON longer as the motor's temperature is lower
and ON for a shorter time as the motor's temperature is higher. What
powers the cold start circuit?

Why does the motor run reasonably after warm-up ONLY:

1. if the cold start valve is disconnected or,

2. if the over voltage protection relay is disconnected?

Someone who understands the cold start electrical circuit may have an
answer to this question.

Jens?
Tiger - 03 May 2006 21:44 GMT
There is supposed to be a temperature sensor for the fuel injection to take
cue from... you need to ask the dealer which sensor that is... it is not
related to the instrument cluster temperature sensor.

However, to understand the whole thing... you really need a factory service
manual to diagnose this problem.
Jens - 04 May 2006 00:14 GMT
There is two coolant temperature sensors. One for the ignition control
and one for the ECU. They are placed next to each other near the water
pump.

The ECU provides temperature output to fuel pump relay and instrument
cluster.
Jens - 03 May 2006 23:51 GMT
I think we are closing in.

The fuel pump relay contains other functions then controlling the fuel
pump. It also has relays for cold start valve and for disabling kick
down solenoid.

As I understand the circuitry, the cold start valve relay should both
have crank and low temperature signal present to energize. So, once the
engine is running, the crank is released, the cold start valve should
deenergize and the ECU sholud take over mixture control.

Apparently, the cold start valve relay is at least energized when the
engine is warm, which it shold not, partly because the engine is no
longer cold and definately because the engine is no longer cranked.

I don't believe in a fault in both inputs, so I conclude on the fuel
pump relay. There is no other ways, the cold start valve can be
energized.

For sure the engine can be run safely with the cold start valve
disconnected, until the problem is fixed, as long as it can be started
in cold weather.
 
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