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Car Forum / Mercedes-Benz Cars / June 2006

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Transmission fluid cooler leak in C230

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Gary - 01 Jun 2006 03:20 GMT
I've got a 2002 C230 Sports Coupe with a potentially expensive problem.
 The car has had way too many problems in the past, mostly electrical
in nature, plus an impressive assortment of plastic trim pieces falling
off of various parts of the car.  First year, it was in the shop almost
monthly for warranty repairs, but over time the failure rate has
slowed.  The last year or two, I've mostly only had to deal with
scheduled maintenance.   Within the last few months, the automatic
transmission started shifting rough, really banging hard when shifting
from 1st to second.  I took it in today (it was scheduled for service
B) and was told the transmission fluid cooler had been leaking into the
radiator, and vice-versa.   The dealer claims it needs a new
transmission, torque converter, and radiator, to the tune of $5100 (or
they'll offer me around $3000 for it in trade).  It's got 79,000 miles
on it.

We can ignore the insulting trade-in offer.  It's worth more even with
a bad tranny, and I wouldn't buy another Mercedes if it were the last
make on earth.  I'll also be getting second and third opinons and
quotes, so I'm sure I can get the necessary work done elsewhere for
less than $5100 if I want to keep the car on the road for another
couple of years.

My real questions would be...is this type of fluid leak a known problem
with the C230?  Is there a sensor that should have caught the leak
earlier (the car is awash in sensors; I've had a dozen of them fail
over the years), or is it a problem that should have reasonably been
caught 10K miles ago at service A, before the tranny was shot?  Should
I be leaning on Mercedes to do something more substantial for me, even
though the car is way out of warranty?  And if I'm getting transmission
fluid in the radiator, are other components of the cooling system
likely damaged?  The dealer said  the radiator is the only cooling
system component which needs replacing, but I've got to wonder...

Thanks in advance for any insights the group can offer.
Rob - 01 Jun 2006 05:06 GMT
> I've got a 2002 C230 Sports Coupe with a potentially expensive problem.
>   The car has had way too many problems in the past, mostly electrical
[quoted text clipped - 30 lines]
>
> Thanks in advance for any insights the group can offer.

"I wouldn't buy another Mercedes if it were the last make on earth."
Mmmm ...  That'll make the factory anxious to help.

It's not an unheard-of problem.  As you said, your warranty is long
since expired.  Nevertheless, there is a reasonable possibility that the
factory might be persuaded to offer some assistance.  I doubt they'll
foot the whole bill.  How's your relationship with your dealer?  If you
haven't burned that bridge, that's the place to start.  MB dealers have
wide latitude with goodwill assistance decisions.

Even if you complain to the factory, the decision will be bumped back to
the dealer level.  If you've been a jerk, or told the dealer and/or the
factory that you're done with MB, or done all your service work
elsewhere, or not at all, or had it done by "your mechanic", don't
expect much help.  If none of the above applies, you might be surprised.
 And no, there's no point in trying to blame somebody for not catching
the leak sooner.  First of all that's not a realistic expectation.
Secondly, it cannot improve your chances of receiving goodwill
assistance.  The key here is that it's GOODWILL assistance.  If you're
going to be mad anyway, no point in the factory spending a dime.

The radiator must be replaced.  The auto trans cooling lines must be
flushed.  There is a special chemical flush that will clean out the ATF
from the cooling system.  "Only" the transmission, torque converter, and
radiator will need replacing.
Sherman Kaplan - 01 Jun 2006 12:19 GMT
I had a similar problem with a 1998 C230 with less than 30k on the odometer.
The repair was done under warranty, and there were no subsequent problems. I
traded the car two months ago with 94000 miles and got mostly good service
for the bulk of my ownership. Sorry for your misfortune.

Sherm
2005 C240 awd
Josh - 01 Jun 2006 15:38 GMT
Gary,

If the warranty is expired then I would suggest that you take this car to a
reputable MB mechanic that is not associated with a dealership.  While the
work they stated might indeed be valid, you may be paying a substantial
premium for using the dealership.

Josh
maryowat@aol.com - 02 Jun 2006 01:29 GMT
Wow!  I have a friend that took her 2003 C320 in to the dealer
yesterday because it was bucking at above 40 mph and making a clunking
noise when shifting from 1st.  Service told her today (6/1) the same
problem - cooler fluid is leaking into the transmission!  They're going
to try fixing the radiator - but advised her that it might need a new
transmission if this fix doesn't work.  Her car has 52K miles - just 2K
out of warranty.  Also told her that is would cost about $1K for this
work but did not tell her how much a new transmission would be.  I'll
have to let her know to look into this more since other cars have had
the same problem.  Let me know how you make out - I'm sure she'll be
talking to her dealership tomorrow about this.
Tiger - 02 Jun 2006 16:10 GMT
Alright... If it were me, I'd experiment. Tranny doesn't self destruct the
moment Radiator fluid enters... it does make a mess of everything.

This is what I would do. I would have the radiator replaces... flush out the
entire coolant system to get rid of any ATF in the cooling system.

Then I would flush out the tranny with new ATF fluid... using the automatic
tranny flush machine... which takes out the fluid from tranny and refill at
the same time... they use the tranny hose at the radiator to do the job. I
would do this two time or three until fluid is clean...  They do this while
engine is running.

Then see how it goes... it should be alright. You need to do this
immediately... Maybe MB dealer can do this job if they have the tranny flush
equipment. or you can take it to an independent to have them replace the
radiator and flush... and if they don't have the tranny machine... have them
drain the tranny as much as they can and change the filter... then after you
pick it up... take it to quick lube center who has the tranny flush service
to do this flush for you.
Gary - 02 Jun 2006 20:04 GMT
Thanks, all of you.  Lots of good advice in this thread.   Based on a
bunch of research that I've done over the last few days, it appears
that a leak of this sort is certainly a known problem, and a fairly
serious one, but fortunately not all that common.

To Rob--I've not burned bridges with the dealer, so asking for goodwill
service wouldn't have been out of the question.   I'm pretty sure they
only know me as an account number up until now.  The same dealership
has handled 100% of the service on this automobile (a change is in the
wind!), so it really galled me that they'd only offer $3K to take this
4-year-old Mercedes off my hands if I didn't want to pay the $5K for
transmission repairs...

But there's a reason we get second opinions on major repairs
(Maryo...see that your friend gets one!).  I went out and got two more
today.  Everyone agreed that the transmission shifts poorly,
particularly from 1st to 2nd...but from that point, the opinions
diverged.  To recap:

Ray Catena Mercedes, Springfield, NJ:   The seal has gone bad between
transmission fluid cooling line and radiator, resulting in
cross-contamination of fluids.   Transmission, torque converter, and
radiator all must be replaced.  Work should be done sooner, rather than
later, as transmission could fail completely within weeks or months.
Estimate:  $2214 transmission, $1415 torque converter, $340 radiator,
$850 labor, total with tax $5108.  Or sell them the car for $3000.  (To
be fair, I solicited an offer to sell, it wasn't presented side-by-side
with the repair estimate.)

Aamco Transmission, Union, NJ:   No evidence of seal damage or fluid
cross-contamination, no diagnostic codes indicating a problem.  If the
rough shifting bothers me, they can replace the transmission for $3670
including labor (no need to replace the radiator or torque converter),
but there is no sound mechanical reason to have any transmission work
done on the car at this time.

Lee Myles Transmission, Union, NJ:  No evidence of seal damage or fluid
cross-contamination, no diagnostic codes indicating a problem.  The
manager took me aside to show me what he considered to be very clean
coolant, and very clean transmission fluid.  He recommended that I not
have any transmission work done on the car at this time.

So it looks like I got lucky.   I'll be monitoring the fluids regularly
and paying attention to whether the shifting gets rougher.  I needn't
be tempted to drop a lot of money to put a new transmission into this
lemon, I can shop for a new car (and a new place to have this one
serviced!) at my leisure, and I've found two transmission shops I can
trust.

I think I'm going to look up the Mercedes service managers's number and
burn a few bridges now...
Tiger - 02 Jun 2006 20:35 GMT
You done well Gary. Now you know that even the stealer will do something to
cheat you big time if you don't investigate or get 2 more opinions.

However, I would highly recommend you change the tranny fluid and filter...
It would considerably improve the shifting and smoothness. I have done alot
of tranny works to know this.

Tranny is best services... fluid and filter every 36,000 miles... best of
all is complete tranny flush... which can be done in two ways... have a shop
that has the tranny fluid machine do it in one shot... or if you want to do
it yourself... drain and fill tranny 2 times and drive for a bit... and then
the third time... drain, change filter and gasket, and refill.
Josh - 02 Jun 2006 23:12 GMT
Gary,

What I don't understand is that your car has some undiagnosed transmission
problem ("...really banging hard when shifting from 1st to second.") but
you're going to drive it around for a while.  In the very least you might
want to consider having the tranny serviced - fluid, screens, etc.  This is
pretty cheap when compared to a rebuild.  This may also give you a better
baseline when trying to determine if there is contamination.  Since two
tranny shops said that there was no cross contamination and two shops
(dealer and one other) said that there was, something is not right.  Did
anyone mention the flex disks or a little sensor known something like the
automatic transmission overload sensor?  The flex disks can wear out and
cause thunking.  And the job of the sensor is to soften the blow between
shifts under load by retarding the spark for about 1/2 a second (and avoid
tearing up the tranny).

Josh
Rob - 03 Jun 2006 06:35 GMT
> Thanks, all of you.  Lots of good advice in this thread.   Based on a
> bunch of research that I've done over the last few days, it appears
[quoted text clipped - 47 lines]
> I think I'm going to look up the Mercedes service managers's number and
> burn a few bridges now...

God, what a moron.  Guess it's true, you can lead a horse to water ...
I'm sure those "two transmission shops I can trust" will be there for
you.  Still ignorant, but no doubt they'll be fully prepared to offer
goodwill assistance for your out-of-warranty vehicle.  Makes you wonder
how transmission shops got such a poor reputation as a breed.  Probably
misjudged, each and every one of them.  Ah, well.  You go ahead and piss
off the dealer.  a.shole probably doesn't know anywhere near as much
about a Mercedes as the Aamco bunch.  And that Lee Myles, why he
probably designed the transmission himself for Mercedes, so who better
to believe?  Anyway, it feels so great to be self-righteous about
something you don't really understand, so who cares if the damn car gets
fixed, right?
trader4@optonline.net - 06 Jun 2006 14:35 GMT
> God, what a moron.  Guess it's true, you can lead a horse to water ...
> I'm sure those "two transmission shops I can trust" will be there for
[quoted text clipped - 8 lines]
> something you don't really understand, so who cares if the damn car gets
> fixed, right?

I don't see the need for name calling.  You obviously trust the
diagnosis of one dealer as some kind of God beyone reproach vs two
transmission shops.  It's not clear to me who is right here.

As for dealers, here's a case I experienced personally here in NJ.   My
girlfriend bought a Pontiac that a friend of mine had, which was a well
maintained corporate fleet car, with 85K miles.   About 6 months later,
the ABS light would come on intermittently and the brake peddle would
pulse.   She took it to the nearest Pontiac dealer for that and also
complained that the power steering sometimes made a squeal.

When she came back, she told me they wanted $1200 to fix it.   It had a
bad ABS computer and a power steering leak.    Of the $1200, about $750
was for the computer.  I was unaware of the power steering issue.   I
asked her if she had any indication of fluid on the garage floor, and
she said no.   I did a visual inspection and drove the car and the
steering worked perfectly, there was no sign of any leak.    The only
slight noise I could get it to make was if you turned the wheel hard
all the way to the stop, which isn't unusual.

She took the car to another Pontiac dealer and the ABS was fixed with a
new wheel sensor for a cost of $225.  Now, this is an interesting case,
because it's impossible for this to be some kind of misdiagnosis.
That car has two computers, one for the engine, one for the ABS.
Those computers have extensive diagnosic codes.  They can tell you if a
wheel sensor is shorted, if a wire is open or grounded, etc.   And they
also perform a self test to verify the computer itself is OK.   It's
just about impossible for me to believe that the computer was showing
the first stealership a code that says bad computer when in fact, it
was just a bad wheel sensor.  And the power steering worked fine for
years later without any leak or problems.

So, I think the OP has every right to be suspicious of a dealer after
getting two independent opinions that contradict the dealer.   If it
were me, I would probably take it to another dealer and seeing what
they have to say too.
maryowat@aol.com - 06 Jun 2006 02:01 GMT
Gary,
Here's an update on my friends Benz.  After finding a few places on the
web noting this same problem we called Service at the dealer.  He tells
her that it needs a new catalytic converter in addition to a new
radiator and other parts.  She asks "how much more will that be" and he
says "we're only charging you for the radiator".  So we mention that a
few other people on the web posted this problem and she's been happy
with the dealership, has all her service done there, etc. and there
should be some "goodwill" in this case.  He then states that that is
why they are only charging her to replace the radiator.  Benz is
picking up 1/3 of the cost, the dealership is picking up 1/3 and she is
paying for only the radiator which is the other 1/3.  They had already
decided that before we called!  So, I'm thinking that this is probably
a known serious problem - otherwise why would they have offered so
readily to pick up 2/3 of the cost?  So today is Monday and she hasn't
heard anything about getting the car back yet - but they have also
provided her with a loaner.  It appears that this dealership is being
fair - I've been happy with them for the 4 years I've been taking my
SLK there and I recommended them when she was ready to buy her car.
I'll post again when she gets the car back with what was actually done
and how it's running.
Rob - 06 Jun 2006 03:53 GMT
> Gary,
> Here's an update on my friends Benz.  After finding a few places on the
[quoted text clipped - 17 lines]
> I'll post again when she gets the car back with what was actually done
> and how it's running.

Fair?  I'll say they're being fair.  More than fair.  As far as your
suspicion that they are trying to cover up a known serious problem,
isn't it also possible that the dealer recognizes that the failure is
unusual, and that both the dealer and MB want to spend some money to
retain a customer?  Don't be so suspicious and quick to condemn.  The
dealer's in business to make money.  So is MB.  They do that by selling
products and services to customers.  They don't sell products and
services to unhappy customers.  You don't need to look for some sneaky
motivation - it's just common sense to try to retain your customers.
trader4@optonline.net - 06 Jun 2006 14:44 GMT
> Fair?  I'll say they're being fair.  More than fair.  As far as your
> suspicion that they are trying to cover up a known serious problem,
[quoted text clipped - 5 lines]
> services to unhappy customers.  You don't need to look for some sneaky
> motivation - it's just common sense to try to retain your customers.

She isn't being suspicious, quick to condemn, or accusing the company
of having a sneaky motivation.   It's well known that at times, some
car maufacturer's know that they are having premature failure of some
component.  And as a result, if someone comes in with a car with that
problem, but it's out of warranty, they will offer some type of
assistance.

I had the very same experience with Pontiac.   The steering rack in my
6000 was becoming difficult to turn, but was out of warranty.  It was a
known problem, the dealer told me so and I wound up paying half to have
it replaced, with Pontiac picking up the rest.  IMO, it's a lot more
likely that you're going to get relief like that, for a known problem,
rather than just a random failure that happens to occur.
maryowat@aol.com - 07 Jun 2006 20:09 GMT
> Fair?  I'll say they're being fair.  More than fair.  As far as your
> suspicion that they are trying to cover up a known serious problem,
[quoted text clipped - 5 lines]
> services to unhappy customers.  You don't need to look for some sneaky
> motivation - it's just common sense to try to retain your customers.

Rob,
I'm sorry you misunderstood my posting.  I would not use words
"suspicion", "cover-up" or "sneaky" with this dealer at all.  Just
found it odd that the first thing they said was that it was "out of
warranty" and then, a day later, without even asking, the offer is made
to pick up part of the costs. This dealership is one of the best as far
as I'm concerned - otherwise I wouldn't have referred my friend to them
in the first place.  She lives more than 50 miles away and went there
on my recommendation.  Here's the update as of today:  they have now
determined that the transmission needs to be replaced and she will not
get her car back until next Tuesday at the earliest.  Costs are
approaching $9K for this repair and she will not have to pay anything!
They told her it is a manufacturing defect and will be fully paid for.
So, stick with this dealership - you bet I (we) will ! ! !
Tiger - 06 Jun 2006 15:24 GMT
Cat converter is covered under federal law of 8 years or 80,000 miles... any
emission system failed withing those period gets full coverage... even if it
is your oxygen sensors.

This dealer of yours is honest... so stick with them.
Richard Sexton - 15 Jun 2006 21:17 GMT
In four years the radiator leaked through? That's really not good.

I'd try a call to the district service manager.

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  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
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maryowat@aol.com - 16 Jun 2006 13:59 GMT
Update 6/16:  Well, she got her car back.  They replaced the radiator
and torque converter twice and it failed both times - so they decided
the transmission needed to be replaced (and another torque converter).
Entire repair cost was picked up by Benz (Goodwill was noted on the
invoice).  Her car was only 2000 miles out of warranty.  So, after
almost 2 weeks the car is fixed.
 
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