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Car Forum / Mercedes-Benz Cars / June 2006

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91 Mercedes 350SDL will not start! Help. Please?

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narftroz - 28 Jun 2006 01:12 GMT
My wife was driving the car on empty (reserve light on) and she stopped
at the
mall and went back out to come home, backed up a few feet, it died and
it
would not start. Towed it to the gas station across the street and
filled he
up, and no change. Towed it home, and have tried swapping filters,
getting new
line and new clamps. Even tried the purge instructions and it still
would not
start with just the purge tank hooked up (no gas tank at all!) It just
starts
after sitting overnight for about 10 seconds and sputters and coughs to
it's
death. Verified all the vacuum lines are connected and the hoses are in
great
shape. No leaks from the bypass lines at all or any where else I can
see. I
bypassed the fuel pre-heater thinking that would make the fuel too warm
in the
107F heat. I tested the automatic primer pump and it seems to be
pumping like it is
supposed to, although i have not tested teh pressure coming out it yet.
Any ideas what to test next?
T.G. Lambach - 28 Jun 2006 02:27 GMT
Was it filled with diesel #2? or gasoline?

What's to say the problem is fuel related?

It may not be.

But let's say it is for this test. At the injection pump crack loose one
or two of the high pressure lines to the injectors to see if fuel oozes
from the intentional leak when the motor is cranked. If so, the motor
has fuel, if not, why not. Don't over tighten these lines, just snug
enough to not leak.

If no fuel at the injectors I'd check all the hose connections and
filters that you've disturbed for tightness - an air leak may be the cause.
Then I'd check the shut down device - if it is vacuum powered, does its
vacuum line have any oil in it? If so the device is broken and may be
holding the fuel rack in the OFF position.

These 3.5L diesels have a spotty reputation.

Has this 3.5L motor "acted up?" burned oil? made odd, grunting noises?

Hopefully not, but if so, there may be serious problems - with bent
connecting rods and scored cylinder walls often #1 and #4.
narftroz - 28 Jun 2006 04:19 GMT
thank you for your reply.
> Was it filled with diesel #2? or gasoline?
chevron diesel green hose.

> What's to say the problem is fuel related?
i have no idea, it simply acted like it was out of gas.

> It may not be.
>
[quoted text clipped - 3 lines]
> has fuel, if not, why not. Don't over tighten these lines, just snug
> enough to not leak.
i have tried cracking each line at the injector, working from the front
to the rear, just to verify that all lines were bled. i also just did
the test you suggested, on number 3 and 6 and
there was fuel seepage.

> If no fuel at the injectors I'd check all the hose connections and
> filters that you've disturbed for tightness - an air leak may be the cause.
> Then I'd check the shut down device - if it is vacuum powered, does its
> vacuum line have any oil in it? If so the device is broken and may be
> holding the fuel rack in the OFF position.
i think it has the electric shut off not vacuum. there is an electrical
connector on the rear of the pump, and if i removed it (when  it was
running) it would not shut off with the key.
i also cannot find any vacuum lines going into the rear of the pump
like on my 81 300sd.

> These 3.5L diesels have a spotty reputation.
>
> Has this 3.5L motor "acted up?" burned oil? made odd, grunting noises?
i am not sure this is related, but it is additional history. the motor
had a bad turbo seal and leaked like crazy. replaced it with a new one
and it quit smoking after about 15 minutes of driving, and has not
smoked since. i also took it to mercedes to troubleshoot, to make sure
it was only the turbo, and the compression cam up at 312-330 on all
cylinders. the lowest readings were on 3 and 5.

> Hopefully not, but if so, there may be serious problems - with bent
> connecting rods and scored cylinder walls often #1 and #4.

anything else i can try? thanks.
T.G. Lambach - 28 Jun 2006 18:36 GMT
There is fuel at the injection pump BUT there may be some air inside the
high pressure lines - at their high points - that needs to be expelled.
The only way I know to do this is to increase the fuel volume while
cranking to motor - so FLOOR IT!
Wan-ning Tan - 28 Jun 2006 06:01 GMT
If the tank has gone dry, it is not unusual to take 2+ minutes of
cranking to bleed the fuel hoses.  How long have you tried?

> My wife was driving the car on empty (reserve light on) and she stopped
> at the
[quoted text clipped - 20 lines]
> supposed to, although i have not tested teh pressure coming out it yet.
> Any ideas what to test next?
Tiger - 28 Jun 2006 14:11 GMT
If you have automatic purging like mine... then the first start is the hard
start... whoo... you need to wait for glow plug to warm up, then step on the
accelerator more than halfway... and crank away until it starts... don't
crank more than 30 seconds at a time... let starter cool for a couple of
minutes...

Once rough starting, keep pedal pressed down until engine smooth out or can
idle by itself...

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