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Car Forum / Mercedes-Benz Cars / August 2006

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Brake Rotor removal

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Guenter Scholz - 21 Aug 2006 22:23 GMT
(*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
and pounding as well as a bearing puller.....  I'm sure many of you had
similar rusted on rotors (there is nothing holding it once the calipers are
off) what turned out to work best?  more heat or more pounding....grrrrr

cheers, guenter

ps  if it matters, it's my daughters '95 cavalier... it needs bearings
Richard Sexton - 21 Aug 2006 23:01 GMT
>  (*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
>and pounding as well as a bearing puller.....  I'm sure many of you had
>similar rusted on rotors (there is nothing holding it once the calipers are
>off) what turned out to work best?  more heat or more pounding....grrrrr

Use a bigger hammer.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Guenter Scholz - 22 Aug 2006 00:06 GMT
>>  (*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
>>and pounding as well as a bearing puller.....  I'm sure many of you had
>>similar rusted on rotors (there is nothing holding it once the calipers are
>>off) what turned out to work best?  more heat or more pounding....grrrrr
>
>Use a bigger hammer.

    But I'm already taking chunks out of the edge of the rotor....

am I hitting the rotor at the right places I wonder??

cheers, guenter
viktan - 22 Aug 2006 15:27 GMT
I used a 4-lb hammer before... band from inside... no problem...small hammer
may not work..

there is a screw that secure the disc..

> >>  (*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
> >>and pounding as well as a bearing puller.....  I'm sure many of you had
[quoted text clipped - 8 lines]
>
> cheers, guenter
Guenter Scholz - 22 Aug 2006 22:17 GMT
thanks.... I know that mercedes uses a screw, but GM doesen't as far as I know
the rotor should just come off after the wheel is removed..

I've meanwhile also tried a 4 lb hammer or similar.... no luck  :-(

cheers, guenter

>I used a 4-lb hammer before... band from inside... no problem...small hammer
>may not work..
[quoted text clipped - 15 lines]
>>
>> cheers, guenter
Tiger - 23 Aug 2006 00:11 GMT
Then hit the rotor hard at the spot wheel wheels sit (around the hub)... and
it will bounce out.
Richard Sexton - 22 Aug 2006 17:49 GMT
>>>  (*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
>>>and pounding as well as a bearing puller.....  I'm sure many of you had
[quoted text clipped - 6 lines]
>
>am I hitting the rotor at the right places I wonder??

Hmm, ok, well get some penetrating oil down between the hub
and the rotor and give it a couple of hours to work.

Then whack it some more.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Guenter Scholz - 22 Aug 2006 22:21 GMT
Exactly, thanks Richard.... we'll see tomorrow if it'll finally come off.
Geez, I hate to be told "told you to go to a garage" by my wife  "-)
I've 'got' tp get this rotor off and finish to job so I can tell ger 'piece of
cake'  :-)

cheers, guenter

>>>>  (*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
>>>>and pounding as well as a bearing puller.....  I'm sure many of you had
[quoted text clipped - 11 lines]
>
>Then whack it some more.
Tiger - 22 Aug 2006 03:14 GMT
I am not sure... is it a hub/brake disc unit? If yes, take the center cap
off then cotter pin and then the nut. If there is no hub, did you get the
screw that holding the disc in off?

Lastly, why don't you go to the local library to check Chilton service
manual?
Guenter Scholz - 22 Aug 2006 22:14 GMT
>I am not sure... is it a hub/brake disc unit? If yes, take the center cap
>off then cotter pin and then the nut. If there is no hub, did you get the
>screw that holding the disc in off?
>
>Lastly, why don't you go to the local library to check Chilton service
>manual?

  thanks for the thought.... there is no screw etc holding the rotor on the
bearing/hub assembly.... it is held on by the rim when it's bolted on... there
is a 30mm nut that holds the bearing/hub sealed assembly onto the frame.  On
Richard's suggestion I've now tried a fair sized mallet with no luck... I'm
sure that I'm about to brake the rotor if I pound any harder/longer.... if      
anyone has had similar difficulties with a rotor removal I'd LOVE to know
what may have finally done the trick to get it off.... WD40/heat/pounding?

cheers, guenter

ps  I just can't give in to the temptation to take it to the garage... it must
   be a matter of pride at this point.... I should have taken it to the garage
   right away though - but I'll be damned if I admit defeat to my wife who just
   loves to take everything to an 'expert'  :-)
Tiger - 23 Aug 2006 00:13 GMT
Hit around the hub where wheel hold it in... use a steel hammer... ball pean
hammer, what ever... whack it hard and let it bounce off the hub onto your
feet.
Tiger - 23 Aug 2006 00:14 GMT
Wait a minute... are we talking rear rotor? If so, make sure parking brake
is NOT on.
Guenter Scholz - 23 Aug 2006 20:51 GMT
>Wait a minute... are we talking rear rotor? If so, make sure parking brake
>is NOT on.

  :-)  of course not ... I'm impressed though at the possibilities you are
thinking of..... much appreciated.  Thank you.

cheers, guenter

ps I've meanwhile sprayed it with WD40 and am waiting a bit.... nI can't
believe the rotor is rusted onto the hub/bearing assembly to that degree.
Lesson for those who might consider doing similar themselfes.... think
twice about it.  al the parts that were 'supposed'to be difficult like
removing the 30 mm hub nut were trivially easy.... the rotor was suposed to
just fall off after removing the wheel.... yeah right.  Maybe if the car
hasn't had 10 winters on it
Richard Sexton - 23 Aug 2006 22:59 GMT
In article <ecibkd$3ot$1@rumours.uwaterloo.ca>,
>ps I've meanwhile sprayed it with WD40 and am waiting a bit....

Eww. I would have used real penetrating oil WD40 only does one thing
well - keep water out. It does a lot of other things ok but not great.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Guenter Scholz - 24 Aug 2006 00:04 GMT
Richard, good to know..... but, what is a good penetrating oil?  I thought
the stuff simply needed to be very 'runny' which WD40 certainly is...

cheers, guenter

>In article <ecibkd$3ot$1@rumours.uwaterloo.ca>,
>>ps I've meanwhile sprayed it with WD40 and am waiting a bit....
>
>Eww. I would have used real penetrating oil WD40 only does one thing
>well - keep water out. It does a lot of other things ok but not great.
Richard Sexton - 24 Aug 2006 20:49 GMT
>Richard, good to know..... but, what is a good penetrating oil?  I thought
>the stuff simply needed to be very 'runny' which WD40 certainly is...

Almost any petrolium product will work. Hell I've used transmission
fluid in a pinch.

But stuff mad just for this purpose works best. I have a can
of stuff that says "penetrating oil". Beats me where I got it
and for all I know it came over on the boat from Wales with
my dad.

Crappy tire will have stuff. It goes by lots of trade names
which escape me for the moment. It's very thin, like water
and smells awful.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Geoff Miller - 24 Aug 2006 22:12 GMT
[WD-40 versus penetrating oil]

> I thought the stuff simply needed to be very 'runny' which
> WD40 certainly is...

Isn't WD-40 actually a powder, sort of like the graphite
used for locks, that's suspended in a liquid carrier which
evaporates?  If so, its penetrating power is pretty much
limited to the force of the aerosol propellant, which
obviously stops the moment you take your finger off the
button, plus whatever finite length of time it takes the
carrier to evaporate.

Penetrating oil, in contrast, won't evaporate.  And it's a
commodity; penetrating oil is penetrating oil.  No brand is
superior to any other in my experience.

Geoff

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"The interesting thing about Santa Cruz is that it provides enduring
evidence that people who are as dumb as a bowl of mice can make a
good living, and even be considered cool." -- jthomas@pacbell.net

Richard Sexton - 24 Aug 2006 23:30 GMT
>[WD-40 versus penetrating oil]
>
[quoted text clipped - 4 lines]
>used for locks, that's suspended in a liquid carrier which
>evaporates?

No, it's an oil in a solvent carrier that evaporates. Graphite
can come as a powder or in an alcohol carrier.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Guenter Scholz - 25 Aug 2006 01:35 GMT
>>[WD-40 versus penetrating oil]
>>
[quoted text clipped - 7 lines]
>No, it's an oil in a solvent carrier that evaporates. Graphite
>can come as a powder or in an alcohol carrier.

    I've been told by a shop mechanic that WD40 is a light oil that is
suspended in a soapy carrier solution..... difficult to know exactly what it
is, but it does appear to 'foam' quite easily

cheers, guenter
Roland Franzius - 22 Aug 2006 16:20 GMT
Guenter Scholz schrieb:
>   (*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
> and pounding as well as a bearing puller.....  I'm sure many of you had
[quoted text clipped - 4 lines]
>
> ps  if it matters, it's my daughters '95 cavalier... it needs bearings

There is only one way: A three pound hammer....

Signature

Roland  Franzius

Guenter Scholz - 22 Aug 2006 22:18 GMT
thanks Roland.... I'm now up to an 4 lb hammer.... I'm going to soak it in
penetrating oil overnight to see if that'l help

cheers, guenter

>Guenter Scholz schrieb:
>>   (*&^(&*^%#$$%#^ .... I can not get my rotor off the hub.  I've tried heat
[quoted text clipped - 7 lines]
>
>There is only one way: A three pound hammer....
Roland Franzius - 23 Aug 2006 10:38 GMT
Guenter Scholz schrieb:
> thanks Roland.... I'm now up to an 4 lb hammer.... I'm going to soak it in
> penetrating oil overnight to see if that'l help

Its better to peel off the rust deposit at the back of the rotor with a
chisel first. Otherwise you possibly get it jammed.  And if you are
using oil wash it from all parts of the axis and brakes finnicky.

Loosening the rotor needs some time and patience. Turn the rotor
regularly and hammer at the rim. Hammering together with spanning a
puller will certainly get it.

Signature

Roland Franzius

> cheers, guenter
>
[quoted text clipped - 8 lines]
>>> ps  if it matters, it's my daughters '95 cavalier... it needs bearings
>> There is only one way: A three pound hammer....
Thom - 23 Aug 2006 15:14 GMT
> Guenter Scholz schrieb:
> > thanks Roland.... I'm now up to an 4 lb hammer.... I'm going to soak it in
[quoted text clipped - 28 lines]
> >>
> >> Roland  Franzius

It is a cavalier, no rear disks unless it is a Z24.  I have never heard
of one staying locked on like that.  I have always just removed the
wheel, then the brake caliper, and it falls off.  I suggest lots of
heat if the penetrating oil does not work, since it may be siezed
around the lugs (I have owned several GM's, and one sone owns a 91
now).  Also, do not have it turned, just replace it.  They are only 12
bucks at Autozone, almost as cheap as having them turned.
Guenter Scholz - 23 Aug 2006 22:50 GMT
Well success!!  I applied 'lots' of heat from my butane torch, torqued on a
spanning puller to the outside of the rotor against the axle and after
torquing it down a 'lot' bashed away with the 4 lb hammer.... it moved at]
that point... inspecting the rotor hub interface, it became clear that the
rust had build up on both to the point where the rotor was engulfed by rust
ie; it basically cemented on...

thanks for all the helpful suggestions... much apreciated to be sure!

cheers, guenter  

>> thanks Roland.... I'm now up to an 4 lb hammer.... I'm going to soak it in
>> penetrating oil overnight to see if that'l help
[quoted text clipped - 19 lines]
>>>> ps  if it matters, it's my daughters '95 cavalier... it needs bearings
>>> There is only one way: A three pound hammer....
Ernesto - 26 Aug 2006 05:08 GMT
> Well success!!  I applied 'lots' of heat from my butane torch, torqued on
> a
[quoted text clipped - 37 lines]
>>>>> ps  if it matters, it's my daughters '95 cavalier... it needs bearings
>>>> There is only one way: A three pound hammer....

Whew! Am I glad that got resolved.
 
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