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Car Forum / Mercedes-Benz Cars / November 2006

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1983 240D Biodiesel Won't Start

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westerman77 - 30 Oct 2006 19:03 GMT
My 1983 Mercedes 240D was running great.  We had just replaced all of
the glow plugs and the battery is strong.  However, I started to notice
that at the "top" of each gear, the engine seemed to "wane" in power.

One night, I was driving on the freeway at 70 mph and the engine just
gradually started to lose power and eventually shut off.  I coasted to
the berm.

The engine turns over, the glow plugs light and everything seems pretty
normal.  The engine seemed like it would ignite on a few occassions but
just did not quite make it.

Does anyone have a diagnosis for this problem?  I think that my fuel
pump may be clogged or shot.

Any advice would be grealy appreciated on how to address this issue.

Thank you!

westerman77
T.G. Lambach - 30 Oct 2006 21:50 GMT
The fuel filters are clogged with old deposits loosened by the Bio.

Two filters, one (clear plastic) by the hand primer pump, the other a
metal "spin-on" in the fuel line before the injection pump.

After these are replaced the air in the fuel system needs to be purged
so the motor has fuel to start and run. The hand primer pump is the way
to pump fuel into the system and thereby expel the air via the return
line to the fuel tank.

Expect to replace these two filters again as the old deposits are
loosened and migrate into the filters.
westerman77 - 30 Oct 2006 23:09 GMT
Thanks T.G. Lambach.  I will give that a try.

> The fuel filters are clogged with old deposits loosened by the Bio.
>
[quoted text clipped - 8 lines]
> Expect to replace these two filters again as the old deposits are
> loosened and migrate into the filters.
Karl - 31 Oct 2006 04:45 GMT
There is a 3rd filter in the bottom of the fuel tank. Same mesh as the pre-filter.
Part number E1010-87062 here:
http://www.importeccatalog.com/

> Thanks T.G. Lambach.  I will give that a try.
>
[quoted text clipped - 10 lines]
> > Expect to replace these two filters again as the old deposits are
> > loosened and migrate into the filters.
eyeball kid - 31 Oct 2006 07:56 GMT
On this subject, what am I looking for when I use the hand primer pump?
The Chilton guide I have says to look for fuel to come out of the bleed
valve "free of air." What's the best way to do this without dumping
biodiesel all over the floor of my garage? How air free does the fuel
need to be? I just changed the small plastic filter in my 300cd-t, and
the act of priming seemed unnecessarily messy.

> There is a 3rd filter in the bottom of the fuel tank. Same mesh as the pre-filter.
> Part number E1010-87062 here:http://www.importeccatalog.com/
[quoted text clipped - 13 lines]
> > > Expect to replace these two filters again as the old deposits are
> > > loosened and migrate into the filters.
T.G. Lambach - 31 Oct 2006 19:27 GMT
Notice that the fuel lines are clear (or yellowed) plastic. Watch for
bubble to go through the lines.

Yes fuel IS messy.
westerman77 - 31 Oct 2006 19:08 GMT
Is there a good trick to prevent diesel from spilling all over the
place when replacing this filter?  I replaced two of the three filters
last night, but was unable to get the car started due to a dead battery
(the car has been idle for over a month).  I think cold weather
contributed as well.

I will give this a try.  Thanks for the input.

> There is a 3rd filter in the bottom of the fuel tank. Same mesh as the pre-filter.
> Part number E1010-87062 here:
[quoted text clipped - 14 lines]
> > > Expect to replace these two filters again as the old deposits are
> > > loosened and migrate into the filters.
Ernesto - 15 Nov 2006 04:11 GMT
When you push up and down on the hand pump to purge the fuel system, keep
doing so until you hear a sort of "squeaking" noise coming from the
injectors. This is an indication you have all air out of the system. I've
sometimes pump for up to a half minute until the "squeaking" begins. Failure
to do this will cause you to work like crazy to get fuel through the system
via the starter.
Also, regardless of what anyone tells you a small shot of starter fluid in
the air intake will do wonders when the engine is very cold or your
biodiesel doesn't want to flow freely. We used starter fluid on diesel
tractors all the time on the farm and none ever suffered from it. Also, I
use a shot of starter fluid on my 240D whenever it doesn't want to start on
straight unheated biodiesel.
As for the leaking fuel when changing filters have you ever considered just
putting an old rag under the spin-on filter when removing it? That's what I
do and I never have a fuel-on-the-floor problem. Good luck.

> Is there a good trick to prevent diesel from spilling all over the
> place when replacing this filter?  I replaced two of the three filters
[quoted text clipped - 25 lines]
>> > > Expect to replace these two filters again as the old deposits are
>> > > loosened and migrate into the filters.
Richard Sexton - 15 Nov 2006 15:03 GMT
>Also, regardless of what anyone tells you a small shot of starter fluid in
>the air intake will do wonders when the engine is very cold or your
>biodiesel doesn't want to flow freely. We used starter fluid on diesel
>tractors all the time on the farm and none ever suffered from it. Also, I
>use a shot of starter fluid on my 240D whenever it doesn't want to start on
>straight unheated biodiesel.

Nobody ever said it won't work, it always does.

But what the factory says is the ether may cause the ceramic precambers
to shatter.

Diesels that can use starting fluid are designed for them. MB engines
most specifically are not.

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  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

 
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