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Car Forum / Mercedes-Benz Cars / November 2006

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89 560 sel emissions failed !

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Chas.O.Hall - 15 Nov 2006 11:09 GMT
Thanks for taking the time to read this.
I have a 89 560SEL that has failed the my air emissions. Before i pay
for a new catalytic converter (What a SHOCK on the COST of a NEW CAT) is
there anything i should take a look for on the benz to see if it has
come loose or anything like that.
I have the emisssions for last year and this last FAILED test below.

Many thanks for the thoughts.

2005
ASM2525
=======
HC ppm 38
CO%    0.14
NO ppm 59
RPM    1988
Dilution 14.7

CURB IDLE
=========
HC ppm 27
CO%    0.00
NO ppm N/A
RPM 842
Dilution  10.0
Catalytic converter  Present
Gas Cap Pressure     PASS
Fuel Filler Integrity PASS

===================
Now this YEARS TEST
===================

2006
ASM2525
=======
HC ppm 180 FAIL  LIMIT = 50
CO%    3.21 FAIL LIMIT = 0.28
NO ppm 463  PASS LIMIT = 548
RPM    2022
Dilution  16.1
NO ppm    N/A
RPM       1425
Dilution  13.3

CURB IDLE
=========
HC ppm   57 PASS LIMIT = 200
CO%      0.13 PASS LIMIT = 1.00
NO ppm   N/A
RPM      1425
Dilution 13.3
Catalytic Converter   N/A
Gas Cap Pressure     PASS
Fuel Filler Integrity N/A

There has ONLY been 15,000 Miles put on the Mercedes since last year.
Any thoughts Hints would be GREATLY APPRECIATED.

ve3myz
T.G. Lambach - 15 Nov 2006 18:27 GMT
Look again at your '06 report. Check the figures - the curb idle rpm is
the same as the high rpm test. What's the real curb idle rpm?
Chas.O.Hall - 15 Nov 2006 21:33 GMT
Curb Idle Shows 1425 in the list/test
High RPM test Shows 2022 in the list/test

That is a HIGH Curb Idle speed. The Motor says 845 rpm is normal

> Look again at your '06 report. Check the figures - the curb idle rpm is
> the same as the high rpm test. What's the real curb idle rpm?
T.G. Lambach - 15 Nov 2006 23:43 GMT
Does the motor reach its 80 degrees C. operating temperature??????

That the motor (i) has a very high idle and (ii) is a worst polluter at
high rpms suggests the engine controls are receiving incorrect
temperature data - the computer "thinks" the motor is stone cold and
enriches the air / fuel ratio regardless of its actual temperature.

Or the cold start system is stuck open.

Motor now gets about 5 miles per gallon. Yikes!

Other possibilities:

How old is the O2 sensor?

Ignition timing "off".

Timing chain jumped a tooth or two taking the valves out of sync with
the crankshaft. If the motor has done > 120K miles the timing chain
ought to be replaced to avoid breakage and the dire consequences thereof.

The "cats" may need to be replaced after suffering from this fuel load.
First fix the underlying cause and see if the car passes the test. Cats
are available from second sources do some shopping if they need to be
replaced.
Chas.O.Hall - 16 Nov 2006 08:49 GMT
Thanks for the reply. (:
Motor does not reach 80c
Only when it's really hot/like in the summer
Goes up to just short of 80 then back down below. Maybe 60c
What's the COLD START system incorperate ?
I have to push the gas pedal half way down for the thing to actually
start moving. Never had to before
Motor has 210,000 miles and i do not think the timing chains have been
done ):
Has had a rough idle for about 1 year. worse in the canadain cold winter
like it's getting now. Had trouble with arcing at the ignition unit but
not now. Lot's of silicon spray. Put new plugs 3 months ago same as the
ones that came out and a new rotor and cap last year.
O2 sensor is probably 89 original. Guess... Just got the car this time
last year.

thanks again !

> Does the motor reach its 80 degrees C. operating temperature??????
>
[quoted text clipped - 21 lines]
> are available from second sources do some shopping if they need to be
> replaced.
macdrone - 16 Nov 2006 13:23 GMT
> Thanks for the reply. (:
> Motor does not reach 80c
[quoted text clipped - 39 lines]
> > are available from second sources do some shopping if they need to be
> > replaced.

Check the engine wiring harness, it is notorious for being
"biodegradable" and causing temps to be wrong and send wrong signals to
the ecu and then be put into "limp" mode which causes you to lose about
50% of power it will also run real rough like you explain.
T.G. Lambach - 16 Nov 2006 17:16 GMT
Yikes!

It needs a new thermostat. Start there.

Test each ignition wire with an ohm meter, there's a bad one.

Your decision is to get serious and spend some $$ to fix it or sell it.

If the chain breaks the car is instant junk.
Chas.O.Hall - 19 Nov 2006 22:28 GMT
Thanks for the info.
As it stands right now... I tried to start the thing and it just cranks
but does not even try to fire ): This was my Dad's car. He bought it
when he found out he had Cancer. A close friend of his who was a master
mechanic with mercedes in germany (Erich) had told him that the 560 SEL
was a very good car. He really liked the car. My dad has since passed on
and this car was to go to me as i have the background in fixing cars and
motorbikes. Repairing the Mercedes is something my Dad would have like
me to do, he bought all the real merecedes service manuals and the
service cd's. This will not happen now as the car looks like it is now
being sold by my sister and mother. I have no say in it.

thank you all for your knowledge.

James

> Yikes!
>
[quoted text clipped - 5 lines]
>
> If the chain breaks the car is instant junk.
T.G. Lambach - 20 Nov 2006 01:56 GMT
Buy it and fix it. It's only worth about $2K, lees if it's dead.
Owe them the money for a while - it has meaning to you, but not to them
- that's why they're selling it.
Chas.O.Hall - 20 Nov 2006 05:52 GMT
They won't let me ! Already offered to buy it they say no.
They never liked the car. Only my dad and I saw the ART of Mercedes.

Many thanks for the help with the Mercedes.

Jim

> Buy it and fix it. It's only worth about $2K, lees if it's dead.
> Owe them the money for a while - it has meaning to you, but not to them
> - that's why they're selling it.
Tiger - 20 Nov 2006 21:37 GMT
I would have started by replacing the thermostat... and then check the spark
plugs for any rich running condition.

I would not suspect the cat converter at this time.
 
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