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Car Forum / Mercedes-Benz Cars / November 2006

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OVP relay symptoms?

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Guenter Scholz - 24 Nov 2006 13:05 GMT
the car is a '89 300E, I am beginning to wonder if I'm also having a problem
with my OVP relay.  The car idles, in gear, around 500 rpm and in neutral
around 700 or 800 rpm.  My wife tells me that occasionally she is losing
power.  Yesterday it happend to me, the engine choked repeatedly but by
fiddling the gas pedal it recovered and zoomed away (probably would have done
so on it's own anyway).  The 'fuel consumption gauge' indicated sky high
vacuum while engine had no power.  Tried car again this morning when the engine
was ice cold and there were no problems (could be fluke I guess).  So, I'm
guessing engine chokes after it warms up and goes into closed loop mode.
The clincher was when my wife tells me that the ABS light came on the other
day while driving.... are these symptons beginning to fit those of an OVP
relay?  IF so, should I simply replace or try to resolder the connections?

cheers, guenter

ps also plan to take apart and clean the ICV this weekend... I'm hoping
that spraying WD40 in there should help
ws - 24 Nov 2006 13:35 GMT
> the car is a '89 300E, I am beginning to wonder if I'm also having a problem
> with my OVP relay.  The car idles, in gear, around 500 rpm and in neutral
[quoted text clipped - 8 lines]
> day while driving.... are these symptons beginning to fit those of an OVP
> relay?  IF so, should I simply replace or try to resolder the connections?

Don't try resoldering, it's not the connections, it's the relay solenoid
or contacts that have failed/worn. Of course, check the fuse first
before replacing.

Just get a new one and it will be good for the next 10-15 years. ;-)

> cheers, guenter
>
> ps also plan to take apart and clean the ICV this weekend... I'm hoping
> that spraying WD40 in there should help

Hm, good luck!

Cheers,
ws
Wan-ning Tan - 25 Nov 2006 15:08 GMT
Can't say for the choking, but the ABS light is a good indicator.  OVP
relay provides 'controlled/protected' voltage to ECU, ABS brains so
those expensive parts will not be toasted when bad thing happens (for
example, wrong polarity when jumping the car).  ABS light is known to
turn on when voltaage goes wild.

Resoldering won't work.  Like this other poster says, it is not the
connection.  It is the aging of parts inside.

> the car is a '89 300E, I am beginning to wonder if I'm also having a problem
> with my OVP relay.  The car idles, in gear, around 500 rpm and in neutral
[quoted text clipped - 13 lines]
> ps also plan to take apart and clean the ICV this weekend... I'm hoping
> that spraying WD40 in there should help
Guenter Scholz - 26 Nov 2006 19:47 GMT
>Can't say for the choking, but the ABS light is a good indicator.  OVP
>relay provides 'controlled/protected' voltage to ECU, ABS brains so
>those expensive parts will not be toasted when bad thing happens (for
>example, wrong polarity when jumping the car).  ABS light is known to
>turn on when voltaage goes wild.

    thanks for that... I checked the ICV today and it was clean and operated
just fine when I connected it directly to the battery... all air hoses
connected to it were good.  Now, does the valve open or close after the car
has warmed up??  I see that with no power applied the valve is maybe 1/4 open,
but in the sense that it's 'past' closed.  ie, when I apply power slowly the
opening will ... on opening completely, first close and then continue to open
all the way.... in a sense the valve is initially not simply closed, but
actually rotated a bit beyond that so it's about 1/4 open again.... does
this seem right???

   it seems that the ECU provides a controlled ground and when the engine
is cold the circuit is open.... on warming, presumably, the 'ground' resistance
decreases allowing the bypass valve to progressively open.  Is that analysis
close to what happens??

thanks for any information

cheers, guenter

>> the car is a '89 300E, I am beginning to wonder if I'm also having a problem
>> with my OVP relay.  The car idles, in gear, around 500 rpm and in neutral
[quoted text clipped - 14 lines]
>> ps also plan to take apart and clean the ICV this weekend... I'm hoping
>> that spraying WD40 in there should help
me - 25 Nov 2006 15:15 GMT
> the car is a '89 300E, I am beginning to wonder if I'm also having a
> problem
[quoted text clipped - 26 lines]
> hoping
> that spraying WD40 in there should help

Günter,

Before you go to that expense have the battery checked.
Guenter Scholz - 26 Nov 2006 19:51 GMT
,,.... thanks for that, good idea.  The battery checked out just find.  The
Idle Control Valve (ICV) also appers to be OK,.  Do you have any idea hpw
this valve operates in general?  Does it open or close after the car has
warmed up for example

cheers, guenter

>> the car is a '89 300E, I am beginning to wonder if I'm also having a
>> problem
[quoted text clipped - 30 lines]
>
>Before you go to that expense have the battery checked.
me - 26 Nov 2006 21:52 GMT
> ,,.... thanks for that, good idea.  The battery checked out just
> find.  The
[quoted text clipped - 5 lines]
>
> cheers, guenter

I do not know for sure, but I believe it can compensate for additional
load on the engine such as power steering or A/C operation.

>>> the car is a '89 300E, I am beginning to wonder if I'm also having
>>> a
[quoted text clipped - 35 lines]
>>
>>Before you go to that expense have the battery checked.
Guenter Scholz - 26 Nov 2006 23:13 GMT
>> ,,.... thanks for that, good idea.  The battery checked out just
>> find.  The
[quoted text clipped - 8 lines]
>I do not know for sure, but I believe it can compensate for additional
>load on the engine such as power steering or A/C operation.

    Indeed.  Looking at this setup some more this afternoon and testing
voltages etc.  I believe the way it works is as follows.... hope someone
who knows better will comment on this analysis.

the ICV appears to be a rotary solenoid valve.  The valve opens and closes  
in response to a signal from the ECU and provides a 'fine' adjustment to the
idle.  (my 300E idles well when cold so that there must be a cold bypass
valve to give a higher idle before warming up.  When engine has warmed and
is controlled by ECU (closed loop) the ICV will compensate for minor load
variations the car's idle by rotating a bypass valve within the ICV.
Electrically the hot is always on (over 13V) and the amount of voltage the
ICV gets appears to be adjusted (by the ECU) in the ground leg of the
circuit.  The larger the voltage (ie the smaller the resistance to ground)
the more the valve opens and the higher the idle.  the valve responds
essentially instantaneously judging by how the rotating 'plug' whipps around
when applying dc directly.

 So, after getting the car good and warmed up my idle is low 'under load'
but normal in P.  Measuring resistance to ground from right side socket
on the ICV plug gives very high resistance.... therefore no voltage will
appear across the ICV and it remains in one position and does not respond to
any load variations.  I noticed earlier that this position is actually 'past'
the closed position by about 1/3 of the total opening.  Pulling the plug
off completely reduces idle a 'bit' more, but essentially stays around 500rpm
or a bit below.

Any comments anyone?

cheers, guenter
 
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