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Car Forum / MINI / June 2004

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Front Suspension mods

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Longshot - 07 Jun 2004 13:41 GMT
Would appreciate any suggestions. We have a 1984 Mini Mayfair which has had
about ?1700 spent on restoration and respraying. We've fitted 12"
165/60/12 alloys to it. There is no issue with the back wheels but the
fronts rub on the bottom of the wheel arches when turning.

We've been advised to have the knuckle joints replaced whch has been done
but its still rubbing. This weekend we've bought the adjustable Hi-Los and
are going to get them fitted. However other people having looked at the
car have advised cutting away the arch to allow clearance and not putting
the Hi-los on "as its not s'posed to look like a 4x4".

Getting lots of advice but just want the right solution so we can get
round the bends like a mini should. Anyone who's had this problem please
advise. Also we were told to try spacers but don't think this will improve
clearance on the wheels to any great degree.
Graham W - 07 Jun 2004 14:42 GMT
> ... fronts rub on the bottom of the wheel arches when turning.
>
> ... This weekend we've bought the adjustable Hi-Los and
> are going to get them fitted.

The tyres shouldn't contact the bodywork in ANY combination of steering
and suspension movement right down to the bump stops. So raising the
suspension is only going to disguise the problem, you'll still make
contact when the front suspension responds to a bump and compresses.

Raising the suspension to prevent things rubbing is not the answer.
Dean Chapman - 07 Jun 2004 20:28 GMT
Have you replaced the cones?
Dean.

> Would appreciate any suggestions. We have a 1984 Mini Mayfair which has had
> about ?1700 spent on restoration and respraying. We've fitted 12"
[quoted text clipped - 11 lines]
> advise. Also we were told to try spacers but don't think this will improve
> clearance on the wheels to any great degree.
Geoffrey Bard - 08 Jun 2004 00:31 GMT
Graham's answer is right on.  And what's this about Hi-Lo's making your Mini
look like a 4x4?  Last I looked, I couldn't even see my Hi-Lo's, and at
their highest adjustment they are not all that high.

Regards,
Geoff
Geoffrey Bard - 08 Jun 2004 03:35 GMT
As a follow-up to everyone on this:  I propped up the front end and (with
the nose facing OUT of the garage) put it into gear.  The left tire didn't
move much; the right one did.  So I blocked the right tire and put it in
gear again, and the left tire spun but with a slight vibration - and this
did seem to be the area where the noise was coming from.

I loosened the driveshaft nut and played around with rotating the hub,
pressing it down vs. releasing pressure against the bearings.  It spun
pretty freely when the outer bearing was not under pressure, but seemed a
little gritty while pushing the hub in (as though tightened) so I suspected
that a bearing had gone out.

I removed the hub, got it on the workbench, and pulled off the grease seal.
Sure enough, the outer bearing was quite gritty in its resistance to
movement.  I had a brand-new bearing kit on hand, and after replacing the
outer bearing only (the sleeve was perfect), all is well - problem solved.

I didn't replace the entire bearing set, because this is the set I replaced
less than a year ago.  I looked at the old grease seal and bearing, and I
think I know what happened.  The outer grease seal has a spring inside it to
apply pressure to its fitting; this appeared to have sprung out of the
rubber and delivered its pieces into the bearing sleeves.  The sleeves
actually look OK; the grittiness may only be from the pieces of spring in
there.  From what I've heard the sleeve bearings can take a lot of abuse
(though I won't try to reuse this one!).  I may have been careless in
seating the new grease seal last time, resulting in this problem eventually.

Thanks, all, for your suggestions!

Regards,
Geoff

> Here's a stumper.  I have a strange noise in the front end; it's not
really
> a vibration, just a WOH...WOH...WOH noise with a frequency that matches
the
> rotation of the tires, in or out of gear, engine off or on.
>
[quoted text clipped - 4 lines]
>
> I have some front-end shaking under hard braking, but I had chalked that
up
> to misalignment.
>
> It doesn't change if I steer left, right, or straight.  I can't isolate
the
> exact area in the front where it's coming from.
>
> Recently I have done the following things to my Mini in the following
order:

> 1. Replaced the oil seal on my left driveshaft
> 2. Front-end alignment
[quoted text clipped - 4 lines]
>
> My bushes are all in good shape, and with the front end jacked up the
wheels
> are nice and tight in all directions - I've had both front hubs apart
before
> without finding any problem, and no longer have any reason to suspect
> front-end looseness in any component.
>
> The driveshaft nut is torqued down properly and the wheels are a few
months
> old with no visible problems.  I rotated them front-to-back and did notice
> wear on the inside of the front tires, so obviously I had too much toe-out
[quoted text clipped - 5 lines]
> I've been told that getting an alignment in the U.S. may be a problem
> because the car is so narrow that most shops won't have alignment
equipment
> that can handle it - can anyone confirm this?
>
> Thanks all, in advance!
>
> Geoff
Lock Horsburgh - 08 Jun 2004 10:13 GMT
> Would appreciate any suggestions. We have a 1984 Mini Mayfair which has had
> about ?1700 spent on restoration and respraying. We've fitted 12"
[quoted text clipped - 11 lines]
> advise. Also we were told to try spacers but don't think this will improve
> clearance on the wheels to any great degree.

Not clear where the tyres are rubbing.
Do you mean on the edge of the wing , either at the back or the front, or on
the back of the inside of the wheel arch, where it joins the floor?

And you didn't say what width of wheels you have, and what the offset is, or
the depth at the back.

If you were fouling the top of the arches, raising the ride height would
help.
But if you are fouling at the bottom, the problem is maybe not so much about
the height as about how much the tyre moves back and forward as you steer.
And if you think about that, you will see that the farther out the wheel
comes from the hub, the more it will move back and forwards. So you get
these problems more with bigger diameter tyres, but also more with wider
wheels, so it will happen with 13x7 wheels more than 13 x 5.5. and more with
12x6 than 12x4.5 for example.
But also more with wheels with less offset, that stick out more.
So don't fit wheel spacers, that will make the wheel stick out more and make
the problem worse.

It is routine to cut the arches for 13 inch wheels, but not for 12", and I
did not think 165/60 tyres should be any taller than the standard 145/70 x
12. Sure they are 165/60, not 165/70 x 12?

What width are your wheels, and what depth are they at the back? Is there an
offset marked on them?

Lock
Longshot - 08 Jun 2004 11:12 GMT
Thanks for replies so far. To answer some other questions you've posed:

The wheels rub against the arch when turning, they contact the bottom of
the arch where just behind the bottom of arch meets the front bodywork.
Also forgot to mention that the passenger side tie-bar has been bent at
some point probably as a result of incorrect jacking. Will this have any
affect on the front suspension geometry? As we can get 2 fingers width all
the way around one wheel and roughly 1 1/2 fingers around the other. Would
a bent tie bar be enough to 'pull' the wheels into the position where they
may rub as we're finding?

I appreciate that the Hi-Los will raise the car slightly but won't
necessarily give more clearance in terms of room for the wheels to turn.
But we were told when we bought the wheels that no body mods were necesary
as they are with 13" wheels. I appreciate every car is different but its
frustrating trying to find the right solution.

I've read bits about "offset" before but don't really understand what it
is. The tyres are 165mm wide and I presume the 60 refers to the tyre wall
height and finally the 12 being the actual wheel rim size. But how would I
find out about the "offset"?

Cheers again, as you can tell one's automotive education is sorely
lacking!
Graham W - 08 Jun 2004 11:59 GMT
>  I've read bits about "offset" before but don't really understand what it
> is. The tyres are 165mm wide and I presume the 60 refers to the tyre wall
> height and finally the 12 being the actual wheel rim size. But how would I
> find out about the "offset"?

Imagine two Mini steel wheels.
Cut the centre out of each wheels.
Weld the centre back into one wheel as far towards the outside of the
wheel as you possibly can. Call this wheel A.
Wled the centre into the other wheel, B, as far in as you can.

When you mount these wheels on the car, they still have the same
diameter, the same width and the same size tyre. But wheel B sticks out
of the wheel arch a long way and probably touchs the front and rear
edges of the guard at full steering lock, whereas wheel A doesn't stick
out as far as it should and probably now fouls on the inside of the
inner guard or the suspension components.

These wheels have different offsets. The offset is measured as a
distance parallel to the axis of rotation from the centreline of the
tyre and rim to the face of the rim centre which mounts to the hub.
Lock Horsburgh - 08 Jun 2004 16:16 GMT
> Thanks for replies so far. To answer some other questions you've posed:
>
[quoted text clipped - 6 lines]
> a bent tie bar be enough to 'pull' the wheels into the position where they
> may rub as we're finding?

A bent tie-rod would be shorter, so would pull that wheel forward; so it
should have more room at the back, not less.

>  I appreciate that the Hi-Los will raise the car slightly but won't
> necessarily give more clearance in terms of room for the wheels to turn.
[quoted text clipped - 6 lines]
> height and finally the 12 being the actual wheel rim size. But how would I
> find out about the "offset"?

The tyre size and the wheel width are not the same thing. You can put narrow
tyres on wide wheels and vice versa.  Is the sidewall of the tyre wider than
the rim, about the same, or the other way round? The tyre size is always
marked on the tyre, the wheel size is often (but not always) marked on the
wheel.
Look for something like 12J x 5 or 12B x 4.50. The offset is often marked on
OEM wheels,  less often on aftermarket wheels, but if it is there it may
have the prefix ET eg "ET19".

If you can't find a marking, you can measure the depth with a straight edge
across the rim and measure the distance to the inside face of the wheel hub.

Wheels made for drum braked minis had different offsets from those for disc
braked minis, because the hubs stuck out an inch further on each side with
discs. So the wheels were "deeper" at the back to compensate.

Do the wheels stick out past the arches?
What kind of wheels are they? Were they made for a Mini, not an Imp or Viva
or some such?

Lock.
Geoffrey Bard - 09 Jun 2004 00:10 GMT
I also have 13" wheels, and when I replaced the tires, they rubbed something
awful.  It was entirely corrected by raising the front (which to do this, I
installed the hi-lo's and steel springs).

You said "I appreciate that the Hi-Los will raise the car slightly but won't
necessarily give more clearance in terms of room for the wheels to turn." -
I would say that raising the car will DEFINITELY give you more clearance -
it just may not be clearance in the areas you need to keep it from rubbing.

Note where it's rubbing, as much as possible.  Some of my pre-mod rubbing
was actually on the inside of the plastic wheel arches!  Easily corrected by
sawing away some of the arch (not visible from the outside).

Your bent tie bar will definitely affect your geometry; this I would correct
ASAP if I were you.

> Cheers again, as you can tell one's automotive education is sorely
lacking!

Relax, we are all in different places; a year ago I knew nothing about
classic Minis (which is easy in the USA since they are scarce)...but I know
a whole lot more now, and the nice thing is that I will always know it in
the future (unless Alzheimer's gets me!).

Geoff
Lock Horsburgh - 10 Jun 2004 11:12 GMT
> Thanks for replies so far. To answer some other questions you've posed:
>
[quoted text clipped - 20 lines]
> Cheers again, as you can tell one's automotive education is sorely
> lacking!

Found this.
http://www.minispares.com/ms/Wheels___tyres___Problems_with_12_inch_wheels_rubbi
ng.htm


Lock
Longshot - 10 Jun 2004 17:17 GMT
Thanks Lock, sounds like a solution to me.
 
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