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Car Forum / MINI / August 2004

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Vibration - clutch/flywheel

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Barnaby - 27 Aug 2004 23:04 GMT
Hi all

I had my clutch and gearbox replaced last year and when I got the car back
there was almost unbearable vibration from the clutch area. the bloke said
leave it for a few thousand miles and it would stop.

well the vibration decreased but yesterday I replaced the top steady bushes
and the vibs are back again.

it doesn't matter if the clutch is pressed or not and it is there throughout
the rev range.
any suggestions to the cause and remedy? it is a verto clutch on a 1988 uk
mini.

cheers
Barnaby
Jim - 28 Aug 2004 01:37 GMT
> Hi all
>
[quoted text clipped - 12 lines]
> cheers
> Barnaby

He *DID* line the 'A's up didn't he ?
Jono Barspeed - 28 Aug 2004 09:51 GMT
My first thought, did he align the clutch plates up with an appropriate
sized clutch tool? You wont be able to answer that question until the end
cover is removed to discover if that is the case...

jono

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> > Hi all
> >
[quoted text clipped - 14 lines]
>
> He *DID* line the 'A's up didn't he ?
Barnaby - 28 Aug 2004 14:09 GMT
thanks for your replies

Jim wrote...
> > He *DID* line the 'A's up didn't he ?

I have no idea

> My first thought, did he align the clutch plates up with an appropriate
> sized clutch tool? You wont be able to answer that question until the end
> cover is removed to discover if that is the case...
>
> jono

would it be obvious if the clutch wasent aligned properly when the cover is
off?
what to look for? and finally how much is a clutch aligning tool?

cheers
Barnaby
John - 30 Aug 2004 01:05 GMT
Surely a Mini clutch plate cannot be mis-aligned -
it slides on the primary gear, and has no chance of being "out of
alignment".

However the Flywheel and the Pressure plate, and the diagphram spring plate
do have to be correctly matched when put together.

There are 3 "legs" on the Pressure plate that both onto the spring plate,
and if the A mark on the Pressure plate isnt matched to the A mark on the
Spring Plate, and to the 1/4 mark on the the Flywheel, then they probably
wont be in balance.

So your solution may be take the clutch out, split it all, and then rebuild
with the correct alignment.

JOC

> thanks for your replies
>
[quoted text clipped - 15 lines]
> cheers
> Barnaby
splam - 30 Aug 2004 07:49 GMT
> Surely a Mini clutch plate cannot be mis-aligned -
> it slides on the primary gear, and has no chance of being "out of
[quoted text clipped - 12 lines]
>
> JOC

Which is only about 1/10th the amount of fun as what it sounds like.
John - 30 Aug 2004 09:49 GMT
Always remember to leave out the bell housing bolt at about the "7 o'clock"
position, (when looking at the engine form the off side), or replace it with
a shorter bolt. This is a real bugger to get out/in, if you are doing the
clutch in Situ.

The rest is a piece of piss - apart from clearing the brake servo out of the
way, undoing the bottom O/S engine mounting, undoing the flywheel nut (big
socket needed, screwdriver in the flywheel teeth), splitting a stubborn
flywheel off the crank, re-bolting the top engine stabiliser afterwards,
walking on water etc

Have a nice weekend!
JOC

circa

> > Surely a Mini clutch plate cannot be mis-aligned -
> > it slides on the primary gear, and has no chance of being "out of
[quoted text clipped - 14 lines]
>
> Which is only about 1/10th the amount of fun as what it sounds like.
Barnaby - 30 Aug 2004 21:09 GMT
I've been out there today having fun. every thing is apart there was no
obvious misalignment there were no marks, but it is a verto so only one way
it will fit properly due to the location lugs.

I did indeed have fun with the "7 o'clock bolt" and also the one below the
engine mount. luckily I don't have modern fangled servos to deal with.
was a good exercise though and now I see how the clutch works.

thinking about having the flywheel assembly balanced to see if that solves
it.

thanks
Barnaby

> Always remember to leave out the bell housing bolt at about the "7 o'clock"
> position, (when looking at the engine form the off side), or replace it with
[quoted text clipped - 30 lines]
> >
> > Which is only about 1/10th the amount of fun as what it sounds like.
 
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