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Car Forum / MINI / July 2005

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Wing and A panel removal

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Martin - 27 Jul 2005 21:03 GMT
Anyone got any advise on how to remove the wings and inner and outer a
panels on a 1986 Mayfair and tips on welding the new ones in?

Cheers

Martin
Steve68s - 27 Jul 2005 22:32 GMT
A hammer, chisel & angle grinder, or it you have lots of time drill all the
spot welds out & use a hammer & chisel to ease it off, to replace either buy
a spot welder or drill lots of holes & plug them on, you will still have to
seam weld in places, the book mini restoration by Lindsay Porter is a good
reference,

Steve.

> Anyone got any advise on how to remove the wings and inner and outer a
> panels on a 1986 Mayfair and tips on welding the new ones in?
>
> Cheers
>
> Martin
Rob - 28 Jul 2005 01:10 GMT
> A hammer, chisel & angle grinder, or it you have lots of time drill all the
> spot welds out & use a hammer & chisel to ease it off, to replace either buy
[quoted text clipped - 10 lines]
>>
>>Martin

Be carful with the hammer and chisel as you need something accurate to
align the new panels to.

Drill the spot welds with a big drill to leave the spot and drill the
surrounds.  Sykes Pick did make a tool to remove spot welded panels
which was a spring loaded centre point with a small circle cutter 3/8" -
centre punch the spot and use the point to keep the cutter centralised.

There are a few other tools to remove the spot welds this does make a
better and easier job of it.
Pedro - 28 Jul 2005 00:12 GMT
Hi Martin

>From what I have found these suggestions may help.

In addition to Steve's suggestions there are also some useful responses
if you search inside this newsgroup under 'wings'.  I found some of
them helpful when I started.

I'd start off by saying remove the old panels with care. If you hack
them off like an old pro you may struggle to find something to fix them
to. Plan ahead. Take pictures before you start. Your memory will desert
you just when you need it. Its also about ensuring all the panels
around align before you fully weld. Use the bonnet (for the wings) and
doors (for the A panels, sills etc.) and use lots of clamps.

Measure twice weld once. Good penetrative welds, not ridges of weld
sitting on the surface.

Someone also said whatever tinworm you can see, there's a whole lot
more waiting for you behind that panel. They must have seen my Mini
because they were spot on...

Finally, wear a full face mask when grinding and wire brushing with the
angle grinder. When (not if) an grinder decides to leave your hands on
full speed there's no saying where it will end up after it has bounced.
In my case it hit my nose. Some say I'm much better looking now, but I
was lucky.

Hope this helps

Peter
Steve68s - 28 Jul 2005 01:18 GMT
one other point, cover up your car windows with something like a canvas
sheet as angle grinder sparks & welding sparks will ruin the glass, also
when welding have an assistant at hand encase it goes on fire, you cant see
the flames through a welding mask, a small plant sprayer normally does the
job to extinguish small flames,

Steve.

> Hi Martin
>
[quoted text clipped - 27 lines]
>
> Peter

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