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Car Forum / MINI / October 2003

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Engine cuts out - suspect electrics? - 1989 (998cc) saloon

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Doug - 05 Oct 2003 10:34 GMT
Hi Fellow Mini owners,

This is my first post to this group and my first time owning a Mini,
so bear with me while I ask some probably stupid questions.

A couple of months ago I aquired a Mini 1989 (998cc) saloon (Rose).
In general she runs fine, starts first time (with a bit of choke in
the morning), but 4 or 5 times now the engine has died on me while
driving.
When I try and re-start, there are no ignition lights on the dashboard
at the second click of the ignition key (there are normally). When I
turn the key that final bit to turn the engine over, the starter motor
turns and the engine fires-up, but then dies the instant I release the
key.
The first few times this happened, just waiting for a couple of
minutes did the trick, everything was back to normal again. It
happened last night on me and I can't get her started again.
I don't know a lot about cars, but to me this seems like an electrical
problem, maybe a short or a corroded wire somewhere in the ignition
circuit. Can any of you more experienced people out there tell me if
I'm barking up the wrong tree, or the right one? I don't even know
where to look exactly to check the wiring (there's quite a lot of wire
under the steering column, and it looks quite messy).

Thanks to anyone who has the patience to try and help me.

Doug
Ray - 05 Oct 2003 11:24 GMT
> Hi Fellow Mini owners,
>
[quoted text clipped - 10 lines]
> turns and the engine fires-up, but then dies the instant I release the
> key.

Sounds like something is wrong with the lines that hold electricic power
when the key is in nr 2 position.
If no power is present on those lines, the ignition lights won't work (as
noticed), and the ignition itself will not work when the key goes from the
number 3 (start) to the nr 2 position (and engine stops).

My first suspect would be the ignition switch. Either the switch itself is
broken, or the connector that connects it to the wiring loom is corroded (a
slight corrosion/ dirt on the contacts is enough). Check that connector
first, the contacts should be bright copper or siler (depending on metal
used). Clean it off if nessecary . Check the connector on the wiring loom of
the car itself to see is the contacts are still tight and clean too.

--
Bye, Ray
Taffy - 05 Oct 2003 14:02 GMT
> > Hi Fellow Mini owners,
> >
[quoted text clipped - 26 lines]
> --
> Bye, Ray

If the connections are loose (wires connected together at base of steering
column, just under dash) this can cause what your experiencing, so make sure
their together and tight.

Taffy
Doug - 05 Oct 2003 14:23 GMT
> > Hi Fellow Mini owners,
> >
[quoted text clipped - 23 lines]
> used). Clean it off if nessecary . Check the connector on the wiring loom of
> the car itself to see is the contacts are still tight and clean too.

Thanks a lot for your reply, you seem to have done the trick. I
followed the wiring loom down the steering column to it's plug, opened
it, and inside all the pins were corroded and the insulation was a bit
charred. I cleaned up the connections with a small screwdriver and
plugged it together again. Lights and it started right up. I'm a bit
concerned that the plug looked a bit burnt though.

Doug.
Ben Harris - 05 Oct 2003 20:15 GMT
> Thanks a lot for your reply, you seem to have done the trick. I
> followed the wiring loom down the steering column to it's plug, opened
[quoted text clipped - 4 lines]
>
> Doug.

Because it was probably not making good connection, when you when you were
turning the engine over, you would have been doing the same as putting lots
of current through a very thin piece of wire. The connector would then get
very hot which is why it now looks a bit burnt.

Ben.

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Graham - 07 Oct 2003 05:41 GMT
> Because it was probably not making good connection, when you when you were
> turning the engine over, you would have been doing the same as putting lots
> of current through a very thin piece of wire. The connector would then get
> very hot which is why it now looks a bit burnt.

No.
On a ballast resistor system, there is a second connection direct to the
coil from the starter circuit.
Tom - 05 Oct 2003 14:21 GMT
>Hi Fellow Mini owners,
>
[quoted text clipped - 23 lines]
>
>Doug
I've had intermittent complete loss of electrics due to a poor contact on the
main power feed that comes off the starter solenoid.  On my car it's a push-on
type connector and it gets corroded after a time.  A gentle wriggle of the
connector brings the power back up.

Tom
Rocky - 05 Oct 2003 14:42 GMT
Ah late 80`s mini electrics,  I remember that all to well my `86 was just
the same (when I had her). The wiring got that bad that I was literally
crumbling when I went to work on it, and that dammed fuse box. If I had to
fix it once I had to do it at least a dozen times. In the end I moved the
fuse box inside the car.
Graham - 05 Oct 2003 20:13 GMT
> This is my first post to this group and my first time owning a Mini,
> so bear with me while I ask some probably stupid questions.

Welcome aboard. Stupid questions are welcome, because they're the
easiest to asnwer, so it makes us all look smart 8-)

> A couple of months ago I aquired a Mini 1989 (998cc) saloon (Rose).
> In general she runs fine, starts first time (with a bit of choke in
[quoted text clipped - 5 lines]
> over, the starter motor turns and the engine fires-up, but then
> dies the instant I release the key.

The ignition switch has a live wire into it. It then supplies three
things:
A) Accessories, indicators, etc
B) Ignition *VIA THE BALLAST RESISTOR* and alternator
C) Starter motor *AND IGNITION BYPASSING THE BALLAST RESISTOR*

Those are very important clues there.

What I think is happening is that the connection (B) is corroded or
otherwise damaged so that it's intermittent.

When (B) lets go, the alternator warning light will glow until the motor
stops turning, then it will go out. You will see no warning lights
whilst the motor is stopped and the ignition is on. When you turn the
key to "start", the ignition is supplied directly, bypassing the ballast
resistor and the motor starts. The moment you release the key from the
start position, the motor dies again.

The second important clue here is that the warning lights all go out
with the ignition on. If they stayed on, but the engine still stopped,
that would tell you the ballast resistor or it's wiring had died, rather
than the supply to the ballast resistor AND the warning lights.

Burrow under the steering column and fix the dodgy connection at the
ignition switch!  8-)
 
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