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Car Forum / MINI / October 2003

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Fuel Injection Mini poor fuel economy and stutter on acceleration

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JonM - 21 Oct 2003 13:22 GMT
Hello,

I'm getting very poor fuel economy (21 MPG) on my recently purchased
Mini Spi.
Its only done 20K miles so I dont expect anything too serious.(P reg)

It idles a bit high too, almost like the ECU thinks its still cold -
which could account for the poor fuel economy if the temp sensor is
broken but the emgine temp on my dash is fine.
Are there two engine temp sensors on fuel injected minis ?
(Starts well and runs nearly perfectly apart from fault described
here)

I've had minis in the past and consider myself to know a bit but this
is my first fuel injected one.

So far I've replaced:
1) Air intake Temp sensor in the air filter housing
2) Distributor cap, Leads, Plugs, Coil
3) Air filter itself.

I've alse tested the Lambda sensor on an oscilloscope and it appears
fine but its a bit tricky to tell 100% because of the 1sec time base
needed. I've not used a Parrallel port Scope yet. I''d like to swap
out my Lambda sensor with a known good one but they cost £70.

Im convinced its fuel related cos the electrics are fine and under
heavy acceleration she coughs and takes time get up to speed. Ive
never had a mini do this before. Its like pulling out the choke on a
standard carb mini, it kind of chokes.

Have taken it to my local Rover Dealer here in Aberdeen(UK)Reg Vardy
but they proved utterly useless and said there was nothing wrong with
it - thats even after the mechanic road tested it and said he could
'feel' the fault.

What now folks ?
Its totaly standard 1275 Spi mini equinox.
Not going to add all the bells and whistles until the engine is
running sweet...

Please Please offer any help...Thank you in advance.
Jon.
Graham - 21 Oct 2003 15:10 GMT
> I'm getting very poor fuel economy (21 MPG) on my recently purchased
> Mini Spi.

Check the diagnostics in the computer. It will log any faults it sees.

> It idles a bit high too, almost like the ECU thinks its still cold -

Which it would log.

> which could account for the poor fuel economy if the temp sensor is
> broken

Which the computer would log as a fault.

> but the emgine temp on my dash is fine.

Because that is probably a different sensor.

> (Starts well and runs nearly perfectly apart from fault described
> here)

> I've had minis in the past and consider myself to know a bit but this
> is my first fuel injected one.

Fuel injected cars are easy because the computer logs faults.

> So far I've replaced:
> 1) Air intake Temp sensor in the air filter housing
> 2) Distributor cap, Leads, Plugs, Coil
> 3) Air filter itself.

Stop spending money diagnosing by replacement and ask the computer what
is wrong.

> I've alse tested the Lambda sensor on an oscilloscope and it appears

If there is anything wrong with it, the computer will log the fault.....

> Im convinced its fuel related cos the electrics are fine and under
> heavy acceleration she coughs and takes time get up to speed. Ive
> never had a mini do this before. Its like pulling out the choke on a
> standard carb mini, it kind of chokes.

It's probably running rich. It has probably logged a fault with
something like the temperature sensor or the airflow sensor as well as
an apparent fault of oxygen sensor always reading rich. Try asking the
computer?

> Have taken it to my local Rover Dealer here in Aberdeen(UK)Reg Vardy

Yay!

> but they proved utterly useless and said there was nothing wrong with
> it - thats even after the mechanic road tested it and said he could
> 'feel' the fault.

Oh yeah. A Rover dealer.

> What now folks ?

Get hold of the diagnostic procedures for the injection system and ASK
THE BL**DY COMPUTER!

I'm sorry to harp on this, but it really is the first step.
JonM - 21 Oct 2003 22:24 GMT
> > I'm getting very poor fuel economy (21 MPG) on my recently purchased
> > Mini Spi.
[quoted text clipped - 60 lines]
>
> I'm sorry to harp on this, but it really is the first step.

Hi Graham,

I dont mind you harping on at all if it fixes the problem.

The reason it went to Rover WAS to ask the Computer.  I asked them to
hook it up to their diagnostic equipment which they did and they say
nothing is wrong with it!

Is there something else I can ask them to check ?
There was a fault reported with the throttle potentiometer but that
went away after some of the connections were cleaned.

Any more ideas Graham ?

Thanks again in advance.
Jon.
Graham - 22 Oct 2003 17:30 GMT
> > > I'm getting very poor fuel economy (21 MPG) on my recently purchased
> > > Mini Spi.

> > Check the diagnostics in the computer. It will log any faults it sees.
...
> > Get hold of the diagnostic procedures for the injection system and ASK
> > THE BL**DY COMPUTER!
> > I'm sorry to harp on this, but it really is the first step.

> Hi Graham,
> I dont mind you harping on at all if it fixes the problem.

Oooh put the pressure on me eh!

> The reason it went to Rover WAS to ask the Computer.  I asked them to
> hook it up to their diagnostic equipment which they did and they say
> nothing is wrong with it!

Yes, I got the impression you weren't very convinced by them either.

OK, this sort of stuff comes up pretty regularly here - has anyone got a
copy of or access to the factory manuals for the two injected models of
Mini?

Can we get a hold of the diagnostic procedures and codes?

It shouldn't be necessary to use special diagnostic equipment; typically
you just bridge a particular pair of pins on a connector somewhere and
then the computer flashes particular sequences on the ECM warning lamp
to signal different faults. In my Nissan I can literally do it at the
side of the road with a paperclip. Of course without the procedure and
the codes you're held to ransom by the Rover dealers, who I gather are
frequently not very good.

> Is there something else I can ask them to check ?

I'd like to see if we can get the documentation first before we start
trying to do diagnosis over the internet from the far side of the world
based solely on symptoms.

> There was a fault reported with the throttle potentiometer but that
> went away after some of the connections were cleaned.

> Any more ideas Graham ?

Many faults in older injected cars turn out to be nothing more than
corroded connectors; there's a lot to be said for disconnecting and
reconnecting each and every join you can find in the engine management
system.
fraggy - 21 Oct 2003 17:53 GMT
hiiya
or do what i did and chuck the injection system in the bin, but t was easy
for me mine is a 92 , but yours would never pass the emissions test . handy
thing with mine is it left me with a redundant lamda sensor in the exhaust
system so ive made a reader for it so i can get a constant mixture readout
:-)

fragged
> Hello,
>
[quoted text clipped - 39 lines]
> Please Please offer any help...Thank you in advance.
> Jon.
chris - 21 Oct 2003 18:44 GMT
<snip>

> What now folks ?
> Its totaly standard 1275 Spi mini equinox.
[quoted text clipped - 3 lines]
> Please Please offer any help...Thank you in advance.
> Jon.

If a sensor comes disconected while the engine is running then the ecu will
disregard all the inputs from the sensors and run on a preset 'get you home'
setting. AFAIK to reset the ECU you have to disconnect the battery for 24
Hours at least (to deprive ECU of power).  This is fine as long as the fault
is not still there!!
If it was mine I'd change the air filter (youve done it), after that i'd try
a coil from a similar car (clean all its connections) then replace the
lambda sensor last.
If your exhaust has a blow then that will fool the lamda sensor too.  Have
you made sure all your brakes are not binding?

hope any of this helps

chris
JonM - 21 Oct 2003 22:28 GMT
> <snip>
>
[quoted text clipped - 20 lines]
>
> chris

Hi Chris,

No, brakes are not binding. Checked them all myself and they are good,
plus its just passed an MOT.

I have read about disconnecting the power thing but not done it yet
I'll try it tonight though.

Anything else ?

Jon.
chris - 22 Oct 2003 00:31 GMT
> Hi Chris,
>
[quoted text clipped - 7 lines]
>
> Jon.

I would try a coil from another Spi 1275 and clean all the connections on
the LT side of the ignition circuit. Also just as a thought, have you
checked for air leaks at the inlet/exhaust manifold?  Try also running it
with reddex, there is a version which is fine for cat equipped cars. If its
just passed an mot then I assume its emmisions are ok?  The crank sensor is
one of those things which often plays up but wont show up on a rover testing
setup.

chris.
 
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