> OK here's the problem...
>
[quoted text clipped - 18 lines]
>
> Al.
I had a similar problem. I got the alternator and the entire ignition
system checked out by an auto-electrician - all were reading perfectly and
yet I was still having the same problems even after getting a new battery
(always try the cheaper options first). In the end I replaced the
alternator with a re-manufactured one and hey presto all was working fine -
must have been an intermittent fault with the alternator.
Anyway, just a suggestion.
Regards,
Stu.
Guys,
Thanks for your detailed replies. In response to your suggestions:
1) I have already attached an additional earth strap between the engine and
chassis although this has had no effect.
2) The earth strap connecting the battery to the boot floor has been sanded
clean, as has the boot floor where it joins.
3) When the battery was near flat, the reading at the battery (with the
engine running) was below 12v, i.e. not enough to charge the battery; yet it
was nearer 14v at the alternator end. On this occasion it was a summers day
and the car had been running for a good period of time some 15 mins earlier.
More recently, in late autumn, the battery had been recently charged and the
reading at the battery end better, although not quite as good as it should
be.
4) The mini is my only car, so it drives me to and from work (approx 30 mins
each way) everyday and longer distances at the weekends so the battery
should get ample charge.
5) The starter usually starts the engine first time, unless the battery is
getting flat and it takes a few attempts to crank the engine over.
6) The battery has to be charged once a week. I rotate the two batteries I
now own but I like the suggestion for solar panels - this is the UK though;
land of darkness and rain!!!
7) The AA man checked the positive cable running under the car. I assume he
checked it for chafing which may cause a short. He spiked his multimeter
(!) into the cable in order to test the charging of the battery in autumn
(see 3 above).
8) The volt meter on the dash used to fluctuate 'normally' between about 12V
and 13.8, but nowadays it tends to behave in a sporadic fashion, maxing at
14V and going down to as low as 8V. It is not fluctuating all the time
though. Applying the brakes tends to reduce the voltage. The headlights do
not appear to be any dimmer, nor does the heater tone change when the wipers
are going (like in my old 1275 GT ;-) ).
9) When the alternator was checked, it was physicaly removed from the car
and found to be in working order. Are the diodes associated with the
alternator part of it or are they elsewhere in the loom?? If they are not
attached I don't know if they may be faulty..
10) The battery is firmly braced and is covered by the proper battery cover
and its associated elastic band!
11) I haven't tried checking the current draw at the battery terminals with
everything turned off as I assumed this was done when I first took the car
to the garage. I will check this. Presumably the rover alarm / immobiliser
will draw some current when the car is parked.
There must be something else to try Please help!
Al.
"Alistair Goldthorpe" <alistair@coppins.karoo.co.uk> wrote in message
news:EhKdncnev_peRkmiXTWcmA@karoo.co.uk...
> OK here's the problem...
>
> The battery started to go flat after a week or so of daily use. I
replaced
> the battery but it continued to happen. I then took the car to my local
> garage and they checked the obvious earth straps, etc and had the
alternator
> tested. The alternator was fine i.e. it was kicking out enough to charge
> the battery. The garage suggested trying an auto electrician. The
> autoelectrician checked over the car and came to the conclusion that it
was
> to do with the brushes in the starter motor (this is because the car
seemed
> harder to start if the enginge was still warm). The car would not start
at
> all a few days after this and the AA man said it would unlikely be to do
> with the sarter motor but sounded more like a bad earth which was
preventing
> the charge from the alternator from reaching the battery in the boot. A
bad
> earth seems likely as the volt meter on the dashboard tends to fluctuate
> whilst driving. I have tried myself to locate the earth points and have
[quoted text clipped - 5 lines]
>
> Al.
> Thanks for your detailed replies. In response to your suggestions:
...
> 3) When the battery was near flat, the reading at the battery (with the
> engine running) was below 12v, i.e. not enough to charge the battery; yet it
> was nearer 14v at the alternator end.
There's your problem.
> On this occasion it was a summers day
> and the car had been running for a good period of time some 15 mins earlier.
> More recently, in late autumn, the battery had been recently charged and the
> reading at the battery end better, although not quite as good as it should
> be.
Nonetheless, you've got far too much voltage drop between the battery
and the alternator. You need to find out why...
The alternator itself is fine, which you already knew.
> 8) The volt meter on the dash used to fluctuate 'normally' between about 12V
> and 13.8, but nowadays it tends to behave in a sporadic fashion, maxing at
> 14V and going down to as low as 8V.
You should only ever see as low as 8V when the starter is engaged!
> It is not fluctuating all the time though.
I reckon you've got a damaged wire or a corroded connection somewhere
between the alternator, the ignition switch and the battery.
> Applying the brakes tends to reduce the voltage.
Thats just the load for the brake lights coming on. Normally it drops
momentarily then returns to normal. It may require a little rev of the
motor to supply enough current to get back to 13.8V.
> The headlights do not appear to be any dimmer, nor does the heater tone change
> when the wipers are going (like in my old 1275 GT ;-) ).
I reckon the front end is getting the full benefit of the 13.8V from the
alternator but for some reason the battery is not.
One obvious possibility is corroded battery terminals, either at the
battery or where the lead enters the terminal itself. Another is that
the battery is just ancient and worn out, but if I recall correctly,
you've already tried a new battery and flattened it too?
> 9) When the alternator was checked, it was physicaly removed from the car
> and found to be in working order.
No surprise there.
> Are the diodes associated with the alternator part of it or are they elsewhere in
> the loom??
They're internal. Your alternator is fine.
> 10) The battery is firmly braced and is covered by the proper battery cover
> and its associated elastic band!
8-)
> 11) I haven't tried checking the current draw at the battery terminals with
> everything turned off as I assumed this was done when I first took the car
> to the garage. I will check this. Presumably the rover alarm / immobiliser
> will draw some current when the car is parked.
Do check this.
> There must be something else to try Please help!
The main battery positive lead is a heavy starter cable which runs from
the battery to the battery to the starter solenoid in the engine bay.
Any corrosion of either end, particularly at the battery, will slow
cranking (looks like a flat battery) as well as reducing proper
charging. Thats where my money says the problem is.
From the starter solenoid, a lighter wire, brown in colour should go to
the alternator. If either end of that is corroded that will also cause
charging problems.
Check the charge voltage at the solenoid + terminal to determine which
side of it the problem is.
Alistair Goldthorpe - 14 Dec 2003 18:53 GMT
Thanks - I'm gonna try out the suggestions!
Al.
> > Thanks for your detailed replies. In response to your suggestions:
> ...
[quoted text clipped - 79 lines]
> Check the charge voltage at the solenoid + terminal to determine which
> side of it the problem is.