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Car Forum / MINI / December 2003

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Knocking noise from engine bay or floor

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Michael Bridge - 03 Dec 2003 21:01 GMT
I wonder if anyone can give me a suggestion what might be causing me
this problem. I am a novice and I have recently bought an E-reg Mini
1000 fitted with a Metro engine and a few other modifications.

A couple of weeks ago I started to get a knocking noise coming from
somewhere behind the bulkhead. It is hard to tell exactly where it is
coming from. It seems as if it could be near the floor but also I
first thought it was a wheel. It is pretty loud, as if someone was
banging the head of a big scredriver against the floor.

It makes the noise when coasting, i.e. after lifting off the throttle
(it doesn't do it under braking). It only does it when the car is
warm, after about 15 minutes or so. The knocking seems to be related
to road speed. If I turn the engine off and coast (down a hill for
example), it still does it, so it's not an engine problem. The car
doesn't pull to one side or anything.

I took it to a local garage who found the engine mountings to be worn
so he fitted a new bush kit. Unfortunately at about this time the
exhaust manifold broke and it was so noisy he wasn't sure what noise I
was talking about. I went to a second (better) garage and they said
the knocking was probably just my exhaust system falling apart so they
have just fitted me a whole new system (ouch).

Then on the way home tonight I got 15 minutes into the journey and hey
presto, the knocking's back. Exactly the same noise, just as loud.

I'm going back to the garage tomorrow and I'm going to drag the
mechanic out with me to listen to it, but just in case he doesn't know
what it is, does anyone have a suggestion. Please feel free to ask
more questions, but bear in mind I'm not that technical.

Thanks,

Michael.
jacko - 03 Dec 2003 22:03 GMT
sounds like you need a top engine steady mount that goes from the thermostat
housing to the bulkhead  ?????

> I wonder if anyone can give me a suggestion what might be causing me
> this problem. I am a novice and I have recently bought an E-reg Mini
[quoted text clipped - 31 lines]
>
> Michael.
K - 03 Dec 2003 22:09 GMT
> sounds like you need a top engine steady mount that goes from the thermostat
> housing to the bulkhead  ?????
[quoted text clipped - 34 lines]
> >
> > Michael.

Hi, I came across an elusive knock similar to yours a while ago, and it
turned out to be wheel nuts loose. Worth a check.

Keith
The Muffin Man - 03 Dec 2003 22:09 GMT
Check the bushes in the engine steady.  I would lay money that if you grab
the rocker cover and shove it the engine moves.  It is more noticeable as a
bang when you take the throttle off as the engine rocks backwards.  In my
old van I once had to do a 30 mile journey with the distributor cap banging
up and down on the slam panel.

Fit uprated bushes and away you go for 100000 miles ;)

The Muffin Man

> I wonder if anyone can give me a suggestion what might be causing me
> this problem. I am a novice and I have recently bought an E-reg Mini
[quoted text clipped - 31 lines]
>
> Michael.
ops - 04 Dec 2003 05:04 GMT
> I wonder if anyone can give me a suggestion what might be causing me
> this problem. I am a novice and I have recently bought an E-reg Mini
> 1000 fitted with a Metro engine and a few other modifications.
>
> A couple of weeks ago I started to get a knocking noise coming from
> somewhere behind the bulkhead.

You have so many options some have been mentioned by others.

engine steady
engine mounts
exhaust or flange hitting subframe
inner uni joints /cv joints
outer CV joints

these I would be looking at.

could it be an engine steady if coasting?
could it be an exhaust if coasting?
could it be engine mounts if coasting?

seems to be a vibration in the drive shafts CV joints which is
initiating the problem.

Now how long was that piece of string :)
Steve - 04 Dec 2003 16:34 GMT
> > I wonder if anyone can give me a suggestion what might be causing me
> > this problem. I am a novice and I have recently bought an E-reg Mini
[quoted text clipped - 21 lines]
>
> Now how long was that piece of string :)

Also, check the lower bracket that holds the engine steady bar to the
bulkhead. They have a habit of breaking. Make sure the garage put the steel
sleeves in the steady bushes when they replaced them...... seen bushes
fitted without before!

Check that there is a bracket from the exhaust to the diff housing.

Ops comment about the CV joints may be worth looking at too. It is common,
but very wrong, for people to use the outer 'can' of the inner pot joint
from the replacement engine/gearbox with the original ball/cage assembly on
the shaft. These must not be mixed up like this. If this has happened, they
will fail soon.

The problem is that different manufacturers use different ball sizes, so you
can end up with small balls in big grooves (please... no comments on
that.......... Makka!). You will still get drive, but the wear rate is
enormous and I have seen them literally explode. So check for slack between
the shaft and the inner joint.

Signature

Rgds
Steve
steve@dsnclassics.co.uk
www.dsnclassics.co.uk

The Muffin Man - 04 Dec 2003 23:37 GMT
> The problem is that different manufacturers use different ball sizes, so you
> can end up with small balls in big grooves (please... no comments on
> that.......... Makka!).

You aren't allowed to make your own jokes up and then complain about them at
the same time ;)

>You will still get drive, but the wear rate is
> enormous and I have seen them literally explode. So check for slack between
> the shaft and the inner joint.

However, this is much ruder ;)

The Muffin Man
Makka - 05 Dec 2003 07:24 GMT
actully muffy i did not even catch that one
makka

> > The problem is that different manufacturers use different ball sizes, so
> you
[quoted text clipped - 12 lines]
>
> The Muffin Man
Steve - 05 Dec 2003 17:52 GMT
> > The problem is that different manufacturers use different ball sizes, so
> you
[quoted text clipped - 12 lines]
>
> The Muffin Man

Cough! So do you find you get enormous wear rate then, Muffy???! Its the
slack that lets you down though.

Signature

Rgds
Steve
steve@dsnclassics.co.uk
www.dsnclassics.co.uk

The Muffin Man - 06 Dec 2003 02:12 GMT
> Cough! So do you find you get enormous wear rate then, Muffy???! Its the
> slack that lets you down though.

There is a certain amount of chaffing ;)

The Muffin Man
Steve - 08 Dec 2003 16:17 GMT
> > Cough! So do you find you get enormous wear rate then, Muffy???! Its the
> > slack that lets you down though.
>
> There is a certain amount of chaffing ;)
>
> The Muffin Man

I think this might be degrading just a bit too much now!!

Signature

Rgds
Steve
steve@dsnclassics.co.uk
www.dsnclassics.co.uk

Makka - 05 Dec 2003 07:23 GMT
ok steve
i wont
it hurts but i wont
makka

> > > I wonder if anyone can give me a suggestion what might be causing me
> > > this problem. I am a novice and I have recently bought an E-reg Mini
[quoted text clipped - 40 lines]
> enormous and I have seen them literally explode. So check for slack between
> the shaft and the inner joint.
Michael Bridge - 05 Dec 2003 16:01 GMT
> > > I wonder if anyone can give me a suggestion what might be causing me
> > > this problem. I am a novice and I have recently bought an E-reg Mini
[quoted text clipped - 40 lines]
> enormous and I have seen them literally explode. So check for slack between
> the shaft and the inner joint.

Yes, thanks guys there's some good advice there. I don't think it is
the engine steady etc cos the second garage seemed to think the engine
was well secured. Similarly I don't think it is exhaust related as the
guy who fitted it seems to really know what he is doing. I took it
back to him yesterday and he thinks it is something drive-shafty due
to the fact that the knocking is in proportion to the wheel
turning-speed. I've got to take it back up to him on Wednesday to have
a proper look. From what I read in the Haynes manual I think it could
be those inner joint things.
I'll let you know what he says on Wednesday.

Michael.
jacko - 04 Dec 2003 19:47 GMT
try looking at the cv joints

> I wonder if anyone can give me a suggestion what might be causing me
> this problem. I am a novice and I have recently bought an E-reg Mini
[quoted text clipped - 31 lines]
>
> Michael.
Michael Bridge - 11 Dec 2003 13:16 GMT
> try looking at the cv joints
>
[quoted text clipped - 33 lines]
> >
> > Michael.

Turned out to be a loose wheel bearing nut! Cost me a tenner to have it fixed.
Thank God for that!!!
Makka - 11 Dec 2003 13:30 GMT
cool
could have been ugly though
makka
> > try looking at the cv joints
> >
[quoted text clipped - 36 lines]
> Turned out to be a loose wheel bearing nut! Cost me a tenner to have it fixed.
> Thank God for that!!!
 
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