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Car Forum / MINI / May 2004

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Changing a fusebox/Indicator problem

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the.tall.hobbit - 29 Apr 2004 00:16 GMT
Hi there,

As usual, one sniff of the wet stuff and my indicators have stopped working
again. Bloody rain!!

This time, however, the problem has spread to infect my:

rear lights
reverse lights
brake lights
horn
rear demister
headlamp flash
main beam
oh, and my indicators themselves!

thanks to advice from your goodselves in the past, I have replaced a grubby
negative earth lead from the battery, and added an additional earth strap
from the engine to the bonnet catch on the front panel.
At the same time I replaced a lot of the horrible, grubby black plastic
connectors under the bonnet for nice blue (clean) ones.  I also changed the
solenoid (sp? definition?) under the washer bottle on the o/s inner wing.
All this work DID seem to cure the problem (of a sort) but now its back with
a vengeance!!

No fuses have blown at all...I have, from the top, a 35A, two 25As, and a
15A, (correct sequence according to the Haynes)
So the next thing to try as far as I can tell without resorting to a new and
very expensive front loom, is to question the fusebox itself...

So to the questions...

Can I scrap the old glass fuses and change for a spade-type fuse box?
What about moving the box inside the car? I presume it has had enough of
being where it is!!

Any thoughts/Ideas/own experiences?

Thanks as usual
Karen
the.tall.hobbit - 29 Apr 2004 00:19 GMT
Bugger!
Forgot to say, its a 1986 Mayfair 998
(called Norris in case anyone is interested!)

Karen
Taffy - 29 Apr 2004 13:59 GMT
Fitting a new fusebox should sort the problem.

Taffy

> Bugger!
> Forgot to say, its a 1986 Mayfair 998
> (called Norris in case anyone is interested!)
>
> Karen
the.tall.hobbit - 29 Apr 2004 14:08 GMT
Thanks for the reply Taffy

Does the fusebox itself have to be earthed to the body?
I had a quick look earlier and can see lots of paint bubbling behind the
bottom screw fixing...

Probably answered my own question there, but I enjoy typing so-what-the-hey!

Karen
Graham W - 01 May 2004 04:00 GMT
> Does the fusebox itself have to be earthed to the body?
> I had a quick look earlier and can see lots of paint bubbling behind the
> bottom screw fixing...

Nope. The fusebox simply connects 12V inputs to 12V outputs and has no
need for earth.
Steve - 29 Apr 2004 09:38 GMT
> So to the questions...
>
[quoted text clipped - 6 lines]
> Thanks as usual
> Karen

The easiest answer is to replace the fuse box with a new one. The 4 way box
is prone to corrosion problems along with every other electrical item on the
bulkhead. A new one will last as long as the first one did, which is not bad
really since it is now getting on for 20 years!

Signature

Rgds
Steve
steve@dsnclassics.co.uk
www.dsnclassics.co.uk

drew - 29 Apr 2004 18:37 GMT
>>So to the questions...
>>
[quoted text clipped - 11 lines]
> bulkhead. A new one will last as long as the first one did, which is not bad
> really since it is now getting on for 20 years!

Also check the in-line fuses behind the air filter and (IIRC) there is
an earth screw with a bunch of wire on it screwed into the bulkhead
cross member near the support web on the drivers side, check it for
corrosion and security. Also check the indicator units for corrosion.

HTH
Drew.
k - 29 Apr 2004 20:46 GMT
> > So to the questions...
> >
[quoted text clipped - 17 lines]
> steve@dsnclassics.co.uk
> www.dsnclassics.co.uk

Hi,
The main cause of the problem is the sponge they fit to the bulkhead under
the fuse box. When you replace it it is worth placing a piece of polythene
between the fuse box and the sponge and gumming up the back of the fusebox
with lashings of vaseline.

keith
the.tall.hobbit - 29 Apr 2004 22:09 GMT
Thanks Everyone!

A new fusebox is on its way!

Karen
Stuffed - 04 May 2004 00:49 GMT
> Hi there,
>
[quoted text clipped - 11 lines]
> main beam
> oh, and my indicators themselves!

Tails, heads, mains, flashers and horn are all ignition independant.
Indicators, demist and reverse aren't, but I can't remember if they share a
circuit or not. So if it's fuse, tehn it's more than one. Not unlikely, I
rewired one of my Triumphs a couple of months ago, using what looked to be
very clean s/h parts, and yet half the electrics weren't working till I
played with the fuse box.

> Can I scrap the old glass fuses and change for a spade-type fuse box?

You can, if you really want to. Makes finding discount fuses at teh breakers
easier I suppose ;)

> What about moving the box inside the car? I presume it has had enough of
> being where it is!!

Couldn't hurt, but quite a bit of hassle lengthening the wires and routing
them IMO.

> Any thoughts/Ideas/own experiences?

Small sharp scrapey thing. Pop the fuses, scrape the connections on them and
in the fuse box. Put them back in, turn on whatever needs testing, and
wiggle the fuses one by one. Look for sparks in the fusebox (will show that
that's the fuse being used) and try to look at the thing you're testing
whilst wiggling.

9 times out of 10 I've found the culprit with a bit of fuse wiggling, half
the other one I've found it by popping the fuse half out then easing it back
in. Quite often there's a nice spark as the fuse makes contact with the
outside of the connections in the box, and as soon as it's back in properly
the thing (usually wipers for me) stops working again. Just because
connections look clean doesn't mean they are at times, somehow.
 
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