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Car Forum / Mitsubishi Cars / August 2007

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Chariot - How to remove the alternatur/vacuum pump ?

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a.w. - 09 Aug 2007 17:40 GMT
Dear All,

Last weekend I had a total alternator and break failure, which I put
down to either of the two components failing, probably a baering
failure in the alternator or the vac pump.

I have tried very hard to remove the alternator and removed the two
main nuts and bolts, but all the other pipes suurounding the assemly
making it very difficult to see what needs doing.

Has anybody ever done this before, and as a quick suggestions what
needs doing ?

Many thanks, your help is much appreciated.

Kind regards

Al:
Stewart DIBBS - 09 Aug 2007 18:36 GMT
> Dear All,
>
> Last weekend I had a total alternator and brake failure...
> I have tried very hard to remove the alternator and removed the two
> main nuts and bolts

There's the one main pivot bolt (about 120mm long) down near the block.

There's the adjuster/tensioner bolt and lock bolt on the top of the
alternator.

You don't have to loosen the power steering pump, but it may make removing
the alternator easier.  Once the the above bolts are removed and you've
disconnected the belt,  the alternator just pulls off and drops down. Try
not to damage the radiator as you do it.

> ...alternator and brake failure

These are usually not connected. Alternators do fail, usually its the
internal diodes, but bearings can also wear out. Get a rebuilt unit.

Vacuum pump? What year/model of Chariot? Do you in fact mean the power
steering pump that sits above the alternator?

What was the nature of the brake failure? The pedal got very hard, or did it
hit the floor?

More info please...

Stewart DIBBS
www.pixcl.com/lancerproject
a.w. - 09 Aug 2007 20:23 GMT
> > Dear All,
>
[quoted text clipped - 26 lines]
>
> Stewart DIBBSwww.pixcl.com/lancerproject

Thanks Steward,

This has been a very helpful comment.

My Mitsubishi "Chariot" Diesel was originallly build in Japan in 1994
and is fitted with a alternator which has a vacuum
pump attached, very similar to the image on the link given
http://www.lucas-tvs.com/products/3ha.html

Yes, what happend was as follows :

The charging warning lights came on half way during the trip, and the
break warning lights came on at the same time.
Initially I was unable to understand the problem, but having spoken to
a local Mitsubishi garage I was assured that the
vacuum pump was indeed piggybacked on the back of the alternator.

What I have been able to do so far was :

A) remove the tensioner lock bolt
B) remove a nut from the pivot bolt ?

But the lovely thing will still not move, hence the belt can not be
taken off.

Have a nice evening.

Al:
Stewart DIBBS - 09 Aug 2007 23:40 GMT
> My Mitsubishi "Chariot" Diesel was originallly build in Japan in 1994...
> The charging warning lights came on half way during the trip, and the
> brake warning lights came on at the same time.

OK, I thought it might be a diesel. In any case, all you have is an
alternator failure that causes some or all of the idiot lights to turn on as
you report.  My 93 Eagle Summit Wagon (in effect a Chariot RVR) does this
when the alternator has a problem. You don't have a brake problem at all.

On the pic link, the 120mm pivot bolt is the one you see at the bottom with
the two insertion points. The tensioner lock bolt (approx 25mm) is the one
at the top.

Remove the pivot bolt nut, and the tensioner lock bolt. You may need to get
a lever (a length of 2x4 is often handy) to detension the belt. You can
usually wedge the 2x4 on the road and against the alternator.

You'll have to remove the hoses from the vacuum pump too. Once the belt is
off, you can remove the pivot bolt.

Stewart DIBBS
www.pixcl.com/lancerproject
a.w. - 10 Aug 2007 19:50 GMT
> > My Mitsubishi "Chariot" Diesel was originallly build in Japan in 1994...
> > The charging warning lights came on half way during the trip, and the
[quoted text clipped - 17 lines]
>
> Stewart DIBBSwww.pixcl.com/lancerproject

OK Steward, Good man,

You have done your bit to get my alternator out, and now I think I
know what went wrong, may be ...

Upon inspection I had noted that the drive belt used by a previous
installation has been totally the wrong
type, too small in width and too short, I could only remove the belt
by cutting it with a saw , that short.

I will on monday have the alternator tested and overhauled by a local
specialist .

Perhaps you would be good enough and give me some guidance as to the
follwowing questions .

a) How can I most easily remove/ and replace the belt from the engine
to the Oil pump ?
   Do you happen to have a Mitsu part number ? Or do you have a
dimension of it ?

b) What is the Mitsu part number for the belt I have just cut, or do
you have a dimension of
   it ?

Great website my friend, enjoy your hobby in earnest.

So have a nice weekend

Kind regards

Al:
----
Stewart DIBBS - 11 Aug 2007 01:55 GMT
I'd like to help at this level, but I don't have direct knowledge of the
diesel models.

> a) How can I most easily remove/ and replace the belt from the engine
> to the Oil pump ?
Do you mean the cam shaft belt?

> b) What is the Mitsu part number for the belt I have just cut
Can't help with a Mitsu number, but its easy to measure. Locate the
alternator at the 1/2 adjust  point, and measure the belt length over the
pulleys with a piece of string. My 93 gas engine model has a 4 point micro-V
belt, 14mm wide x about 800mm (it's a Gates 040390). Most parts places have
a cross reference for length.

Signature

Stewart DIBBS
www.pixcl.com/lancerproject

 
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