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Car Forum / Mitsubishi Cars / August 2004

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Montero Crankshaft Pulley Bolt Loosens ???

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Steve Shapson - 27 Apr 2004 03:54 GMT
I had a mechanic do a timing belt change about 2 years ago.  Could a sloppy
job help loosen the large crank shaft pulley bolt so that the pulley
loosened so much to have my power steering and alternator belt fall off?

This little problem cost me nearly $1000 for a new crankshaft pulley and
timing belt reassemble.

The small sprocket inside the timing belt also had to be replaced.

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Steve Shapson

mark gramlich - 27 Apr 2004 13:40 GMT
>I had a mechanic do a timing belt change about 2 years ago.  Could a sloppy
>job help loosen the large crank shaft pulley bolt so that the pulley
[quoted text clipped - 4 lines]
>
>The small sprocket inside the timing belt also had to be replaced.

First a few questions..

1) What year, model and engine are we talking about?
2) Does the 'mechanic' work at a dealership? Or just a local garage?

Now some information.
There is a known problem with the front crank bolt on the 1989 thru
1996? 6G72 SOHC engines. Mitsubishi redesigned the front crank bolt
and issued a technical service bulletin for the 1992 thru 1996? 6G72
SOHC engines. Mitsubishi did not include the 1989 thru 1991 6G72 SOHC
engines. But, the 1989-1991 engines have seen the same problem.

The problem is that the front crank bolt begins to loosen. This allows
the pulley to become loose, then wobble. A lot of times the crank is
damaged. Some times the bolt breaks off in the crank. If it is caught
early, everything can be repaired. Once the bolt breaks or the front
of the crank is chewed up, the repair price goes up a lot.

To answer your question about the 'sloppy job' causing the problem. If
you consider it sloppy that someone did not know enough about the
engine to replace the bolt. When it's fairly common knowledge that the
6G72 engine has this problem. Even Mitsubishi issued a TSB that covers
most of the model years.

A good mechanic or a Mitsubishi dealership should replace the old
designed bolt with a new bolt whenever the timing belt is done. The
new bolt is in the $5 - $7 range. It's cheap insurance.

Go over to www.4x4wire.com There is a great online forum there for
Mitsubishi truck owners. Do some searches on 'crank bolt'. You will
find everything (and more) that you wanted to know.
Everything after the @ is spelled backwards.
Ike - 27 Aug 2004 03:20 GMT
>>I had a mechanic do a timing belt change about 2 years ago.  Could a sloppy
>>job help loosen the large crank shaft pulley bolt so that the pulley
[quoted text clipped - 37 lines]
>find everything (and more) that you wanted to know.
>Everything after the @ is spelled backwards.

Our '90 Montero two years ago had that bolt fall off. It chewed up the
crankshaft to the point they could no longer just put the pulley back
on. I was quoted about $5,000 for a new engine ($4,200 for a rebuilt).
The only place I have ever had the SUV worked on is at a Mitsubishi
dealership. I sold the Montero to the mechanic for $1,000 (Blue book
was about $3,500 - $4,000).

I bought a used '96 Montero and just a few months later received the
service bulletin. To this day I think if I had known then what I know
now and had pressed the issue with a lawsuit I could have gotten the
engine replaced under warranty.
 
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