Well, I'm used to the vwvortex site, where you ask a question and usually
are led to a number of sites where you can find better methods that the
do-it-yourselfer can do more easily without all of the shop tools dealers
use. We have the shop manual, but I keep reading that they are often flawed
with poor explanations and there always seems to be easier ways of doing
things. That's what I was asking but I guess I was misunderstood.
Thanks anyway.
> Not to sound condescending, but if you have to ask for instructions, you
> have no business taking it out yourself. Shops only charge about $200 to
[quoted text clipped - 3 lines]
> so you can see the steps!
> Good luck!
Chris H - 24 Aug 2005 04:57 GMT
Well, yes, I misunderstood you since the question sounded like an eager
novice willing to sweat out a very difficult job. The shops have the
benefit of a lift and transmission jack that easily removes and reinstalls
the unit after all the peripherals are disconnected. I also pondered
removing my 90 GXE's tranny last year and taking it in for a rebuild, until
the shop I was gonna take it to told me I wouldn't save much $$$'s and
risked tearing something up (both on my body and the tranny's!!) I took the
5 speed tranny out of my old Daytona 5 times due to being financially
challenged and I developed a pretty good process. But it was really tough,
what with manhandling a 150 pound hunk of metal and trying to get everything
to line up without hurting me and the tranny.
Basically you disconnect the front steering knuckles, pull out the axles,
disconnect linkages, support the engine and tranny separately and then
remove all the tranny bolts. It's a tough job laying on the floor of your
garage and you'll need a helper to do all the heavy lifting, etc. Putting it
back in is even harder since everything has to line up so the tranny will
mate w/ the motor.
Once again, good luck!
Chris H.
90 & 94 GXE's
> Well, I'm used to the vwvortex site, where you ask a question and usually
> are led to a number of sites where you can find better methods that the
[quoted text clipped - 11 lines]
> > so you can see the steps!
> > Good luck!
David Geesaman - 24 Aug 2005 08:11 GMT
> Well, I'm used to the vwvortex site, where you ask a question and usually
> are led to a number of sites where you can find better methods that the
> do-it-yourselfer can do more easily without all of the shop tools dealers
> use. We have the shop manual, but I keep reading that they are often
> flawed with poor explanations and there always seems to be easier ways of
> doing things. That's what I was asking but I guess I was misunderstood.
Check out www.motorvate.ca - he has a tranny removal section that's for
a manual - but getting the beast out is largely the same. Supplemented with
the FSM, I think it's plenty of info.
My experience with a MT is that working alone is tricky and dangerous.
Have something like an engine crane or beam supporting a ratcheting strap
(come-along) to lower the tranny back in. It's simply waay too heavy to
brute-force hoist into place.
Dave