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Car Forum / Nissan / Nissan Z Cars / November 2004

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240z brake booster problem

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Paul Marcel - 04 Nov 2004 23:25 GMT
A couple of years ago we put a new rebuilt brake booster on a 71 240z.
It immediately came apart inside (a snap ring if I recall). We put a
2nd one in and it did the same thing. We put a 3rd one in and this
time tried adjusting the pedal rod (shortened it) and that one lasted
since 2 years ago. But now we put new brakes on the wheels (cylinders
and shoes/pads). Now the 3rd brake booster has come apart internally.
These rebuilt boosters cost about $90 at the local parts store or
about $335 from Motorsport (for a new one I think).

Does anyone know WHY we've had 3 of these in 2 years to break?

The symptom when this happens is that the brakes are very hard, there
is slight(?) pressure on the wheel cylinders and the brakes over heat,
and the brakes will occasionally go out completely, but come back
right after.

I'd like to fix the problem for once and all, but don't know what is
causing this to happen.

thanks
Steve T - 05 Nov 2004 18:07 GMT
> A couple of years ago we put a new rebuilt brake booster on a 71 240z.
> It immediately came apart inside (a snap ring if I recall). We put a
[quoted text clipped - 6 lines]
>
> Does anyone know WHY we've had 3 of these in 2 years to break?

Low quality rebuilds. I've never seen this problem in 20 years of working on
Zcars. They do start leaking vacuum when they get old but that's it.

> The symptom when this happens is that the brakes are very hard, there
> is slight(?) pressure on the wheel cylinders and the brakes over heat,
> and the brakes will occasionally go out completely, but come back
> right after.

It's boiling the fluid when they fail. I sugest a new one and bet you'll
never see this problem again.
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Steve

http://www.atlantaracing.com

Paul Marcel - 05 Nov 2004 18:22 GMT
>> A couple of years ago we put a new rebuilt brake booster on a 71 240z.
>> It immediately came apart inside (a snap ring if I recall). We put a
[quoted text clipped - 17 lines]
>It's boiling the fluid when they fail. I sugest a new one and bet you'll
>never see this problem again.

I guess I'll have to buy another one. Not sure whether to try rebuit
again.

Could the pedal rod adjustment cause this to come apart if it wasn't
adjusted properly? That's what someone said but I'm not sure that it
is true.

Paul
Steve T - 06 Nov 2004 20:20 GMT
>>> A couple of years ago we put a new rebuilt brake booster on a 71 240z.
>>> It immediately came apart inside (a snap ring if I recall). We put a
[quoted text clipped - 8 lines]
>>
>>Low quality rebuilds.

> I guess I'll have to buy another one. Not sure whether to try rebuit
> again.

Come on, how many times do you have to hit your hand with a hammer to figure
out that that's what makes it hurt?

> Could the pedal rod adjustment cause this to come apart if it wasn't
> adjusted properly? That's what someone said but I'm not sure that it
> is true.

It's not.
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Steve

http://www.atlantaracing.com

Lady Chatterly - 13 Nov 2004 01:48 GMT
>Does anyone know WHY we've had 3 of these in 2 years to break?

The major physics break through for controlled gravity distortion does
happen at CERN in your future.

>The symptom when this happens is that the brakes are very hard, there
>is slight(?) pressure on the wheel cylinders and the brakes over heat,
>and the brakes will occasionally go out completely, but come back
>right after.

Everyone is kneaded out of the same dough but not baked in the same
oven.

>I'd like

Why do you think that causing this to happen is?

>thanks

Will have a look?

--
Lady Chatterly

"It ain't a bot. Bot's are smarter, funnier, more interesting." --
Gary L. Burnore
 
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