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Car Forum / Nissan / Nissan Cars / January 2007

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Nissan Truck Frames Rusting Out -- Common Problem?

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Jay Honeck - 22 Jan 2007 03:41 GMT
I own a '95 Nissan pickup truck that is perfect in ever way -- EXCEPT
that the frame has rusted through.   In essence, the truck is now
trash, despite having a great body, engine, and drivetrain.  (Three
shops have told me there's no way to weld or drill it -- the frame is
crumbling.)

Bottom line: The frame isn't supposed to be the *first* thing that goes
bad on a truck. Clearly Nissan used some sort of sub-standard metal, or
didn't treat it properly.   (Two data points: I also own a '95 Toyota
pickup, and a '95 Ford van -- with no rust on either frame.)

The last shop I spoke with said that he has seen this many times before
with Nissan pickup trucks, and that Nissan is aware of the problem and
has taken some sort of action to assist owners.

Does anyone know if there is any owner assistance available for this?

Thanks!
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkInn.com
"Your Aviation Destination"
JimV - 22 Jan 2007 04:20 GMT
Unfortunately it's pretty common in rust belt areas. I doubt Nissan is
going to do anything about a 12 y/o truck.

> I own a '95 Nissan pickup truck that is perfect in ever way -- EXCEPT
> that the frame has rusted through.   In essence, the truck is now
[quoted text clipped - 20 lines]
> www.AlexisParkInn.com
> "Your Aviation Destination"
Jay Honeck - 22 Jan 2007 13:01 GMT
> Unfortunately it's pretty common in rust belt areas. I doubt Nissan is
> going to do anything about a 12 y/o truck.

Yeah, I doubt it, too.   However, if Nissan is aware of this problem,
they risk alienating hundreds of thousands of owners (like me) who may
yet purchase a dozen or more vehicles in my remaining lifetime.

And I can guarantee that there will never be another Nissan in my
"fleet" again, after this fiasco.  I've never heard ot such crap from
an auto/truck maker.  That frame should last nigh-on forever, compared
to everything else in the truck.

In short, Nissan would be money ahead (in the long run) to fix this
problem.  And the Japanese automakers are usually quite good about
seeing the long run, unlike their American counterparts...
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkInn.com
"Your Aviation Destination"
keith - 22 Jan 2007 22:32 GMT
> I own a '95 Nissan pickup truck that is perfect in ever way -- EXCEPT
> that the frame has rusted through.   In essence, the truck is now
[quoted text clipped - 20 lines]
> www.AlexisParkInn.com
> "Your Aviation Destination"

It is a common problem. I have a '93 Pathfinder I will have to get rid
of for the same reason. It still looks good, runs great, only replaced
the original exhaust about 6 months ago - alas, the frame is rotted.
Especially around the rear wheel area.
Spoke with a body guy; he see's lots of Nissan trucks around those
years with the identical problem. Definitely upsetting. I'm sure other
manufacturers come with their own set of issues. Between the frame and
the manifold studs the truck will have cost me. Unfortunately, the
frame isn't something that can be fixed. Other than that the truck has
been exceptional.

Keith

Keith
Jay Honeck - 23 Jan 2007 01:18 GMT
> Spoke with a body guy; he see's lots of Nissan trucks around those
> years with the identical problem. Definitely upsetting. I'm sure other
> manufacturers come with their own set of issues. Between the frame and
> the manifold studs the truck will have cost me. Unfortunately, the
> frame isn't something that can be fixed. Other than that the truck has
> been exceptional.

Agreed.  Their trucks are remarkably reliable, run fantastic, handle
well -- in short, they built the perfect little pickup truck.   Even at
12 years old, it's barely broken in.

Unfortunately, they built this fine castle on a foundation of sand.
Nissan should be ashamed.  For the frame to be the *first* thing to
fail is unconscionable.

Can anyone say "class action suit"?
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkInn.com
"Your Aviation Destination"
Steve Parker - 23 Jan 2007 02:28 GMT
I own a 92 Pathy and I hear and have witnessed similar problems.
There is a particular place in the rear frame in the wheel well that
collects dirt on the interior of the frame and gets wet and rusts.
I am contemplating cleaning these spots out and sealing them up.
Any opinions?
Sparky

> I own a '95 Nissan pickup truck that is perfect in ever way -- EXCEPT
> that the frame has rusted through.   In essence, the truck is now
[quoted text clipped - 20 lines]
> www.AlexisParkInn.com
> "Your Aviation Destination"
Jay Honeck - 23 Jan 2007 12:13 GMT
> I own a 92 Pathy and I hear and have witnessed similar problems.
> There is a particular place in the rear frame in the wheel well that
> collects dirt on the interior of the frame and gets wet and rusts.
> I am contemplating cleaning these spots out and sealing them up.
> Any opinions?

I'm not sure that will help.  Although I didn't know the extent to
which the frame was failing, I *was* aware that it was rusting.  Thus,
I kept the areas I could reach meticulously clean, even spray-painting
exposed areas with black rustoleum.

Unfortunately, the frame gave way at the point that is immedicately
underneath the joint between the bed and the box.  It's not broken all
the way through, but it's going -- and the welding shops tell me that
the rest of the frame has "cancer", too.  It's apparently intergranular
corrosion, and it starts from INSIDE, as well as outside.

Anyone need a really nice engine/drivetrain?
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkInn.com
"Your Aviation Destination"
Happy Father - 23 Jan 2007 18:35 GMT
Bottom line, every vehicle will rust if your driving in an area that uses
salt to clear the roads, you must undercoat every year if you want it too
last
>I own a '95 Nissan pickup truck that is perfect in ever way -- EXCEPT
> that the frame has rusted through.   In essence, the truck is now
[quoted text clipped - 20 lines]
> www.AlexisParkInn.com
> "Your Aviation Destination"
Jay Honeck - 23 Jan 2007 20:48 GMT
> Bottom line, every vehicle will rust if your driving in an area that uses
> salt to clear the roads, you must undercoat every year if you want it too
> last

I take it you work for Nissan?

That's the craziest thing I've ever heard.
--
Jay Honeck
Iowa City, IA
www.AlexisParkInn.com
"Your Aviation Destination"
Oso - 23 Jan 2007 20:52 GMT
>> Bottom line, every vehicle will rust if your driving in an area that uses
>> salt to clear the roads, you must undercoat every year if you want it too
[quoted text clipped - 3 lines]
>
> That's the craziest thing I've ever heard.

If that's the craziest thing you've ever heard, you've never actually
listened to what politicians say. ;)

Signature

Fidei Coticula Crux

Jay Honeck - 23 Jan 2007 22:16 GMT
> >> Bottom line, every vehicle will rust if your driving in an area that uses
> >> salt to clear the roads, you must undercoat every year if you want it too
[quoted text clipped - 5 lines]
> If that's the craziest thing you've ever heard, you've never actually
> listened to what politicians say. ;)

Good point.  I live in an area that has seen "single party rule" since
before I was born -- and I'm 48 years old.  If you ever want to hear a
bunch of hot-air-hooey from ruling-class, gold-plated politicians, come
to Iowa City, IA some day...

;-)

However, that still pales in comparison to someone who can apologize
for an auto maker that builds trucks that dissolve into dust before the
engines are worn out.  Dammit, the FRAME is not supposed to be the
FIRST thing that breaks on a truck!
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkInn.com
"Your Aviation Destination"
Oso - 23 Jan 2007 22:32 GMT
>> >> Bottom line, every vehicle will rust if your driving in an area that
>> >> uses
[quoted text clipped - 19 lines]
> engines are worn out.  Dammit, the FRAME is not supposed to be the
> FIRST thing that breaks on a truck!

Jay, you'd rather have a Fix Or Repair Daily with lousy pulling power and a
crappy engine that lasts forever? ;)  I live in Scotland where the roads are
icy in winter and cars get rusted out from the salt that has to be put down.
My old man had a Nissan that lasted 14 years in those conditions with never
a problem whilst people with other makes were crapping out after 8-9 years.
I have a 4 year old Nissan now that has been solid and I am looking to keep
it until it goes to the breakers yard.  Every Summer, I get it up on a ramp
and I blast it and if it needs it underseal the areas that need it.  That
should make it last another 12-15 years.

Signature

Fidei Coticula Crux

keith - 24 Jan 2007 00:06 GMT
On Jan 23, 5:32 pm, "Oso" <osobear(beard)@(moustache)ntlworld.com>
wrote:

> >> >> Bottom line, every vehicle will rust if your driving in an area that
> >> >> uses
[quoted text clipped - 30 lines]
> --
> Fidei Coticula Crux- Hide quoted text -- Show quoted text -

The point Jay is making however is that this isn't a normal wear & tear
rust type issue. Rather, it is a recognized concern with Nissans which
covers several years models. It's as common as the manifold stud bolt
issue, which Nissan has recognized and yet done nothing about so far as
reimbursing the consumer. Over the years these manifold studs have cost
me at least $1,000.00. The frame problem will now cause me to trash an
otherwise very roadworthy vehicle. The truck has been exceptional in
every other way. But as Jay points out; the frame isn't generally a
first concern, whether it's rust proofed or not. For that matter, more
often than not, you're better off not adding additional rust coating.
Applied improperly it can act as a highway for moisture and create a
greater rust concern than if left as is. It is after all, coated at the
factory. The sales guys don't tell you that.
Jay Honeck - 24 Jan 2007 12:09 GMT
> Jay, you'd rather have a Fix Or Repair Daily with lousy pulling power and a
> crappy engine that lasts forever? ;)  I live in Scotland where the roads are
> icy in winter and cars get rusted out from the salt that has to be put down.

Right.  And I've lived in the Upper Midwest of America my whole life.
This is where all the natural bodies of water have an ocean-like salt
content every spring, thanks to the lunatic politicians insisting on
salting EVERYTHING whenever it snows.

That said, I've owned many vehicles here over the years.  ALL of them
suffer from the salt, to some degree -- usually cosmetically.

But this is different.  Cosmetically, my Nissan is still fine.  A bit
of surface rust here and there, but for a 12-year old vehicle, it looks
great.  The frame, however, is toast.

And it's criminal.  Nissan has lost my entire family as customers,
forever.
--
Jay Honeck
Iowa City, IA
Pathfinder N56993
www.AlexisParkInn.com
"Your Aviation Destination"
Chuck Tribolet - 24 Jan 2007 23:55 GMT
And you have lost my attention, whiner.  The only vehicle I've kept for 12 years
was my 240Z, and it sat in the garage the last five. years.

>> Jay, you'd rather have a Fix Or Repair Daily with lousy pulling power and a
>> crappy engine that lasts forever? ;)  I live in Scotland where the roads are
[quoted text clipped - 20 lines]
> www.AlexisParkInn.com
> "Your Aviation Destination"
Jay Honeck - 25 Jan 2007 02:00 GMT
> And you have lost my attention, whiner.  The only vehicle I've kept for 12 years
> was my 240Z, and it sat in the garage the last five. years.

And this is significant....why?
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkinn.com
"Your Aviation Destination"
Reece Talley - 25 Jan 2007 23:28 GMT
"And you have lost my attention, whiner.  The only vehicle I've kept for 12
years
was my 240Z, and it sat in the garage the last five. years."

Well, I guess old Chuck sure told him. Brother, Gimme a break. The guy has a
valid complaint. You don't pay over 20K for something and expect that it
should last maybe 10  or 12 years. That';s stupid.

Signature

R. J. Talley
Teacher/James Madison Fellow
NAR #69594
NRA #133073736

Butch Davis - 26 Jan 2007 13:41 GMT
Reece,

Maybe you're right.  A truck frame should last more than 12 years.  About
three years ago I sold my 1990 F-250 and the frame was essentially rust
free.  But, the truck had never visited the rust belt where salting roads is
commonplace.

Vehicles used in areas where salting is commonplace require extra attention
to last longer.  Owners manuals and common sense tell you to rinse the
undercarraige/frame after driving over salted roads.  If a guy had a brain
and desired to maximize the life of a truck he/she would inspect and deal
with anything resembling rust each Spring.  Amazing what a little
sanding/wire brushing followed by paint will do to prevent rust.

Sort of like a person who never changes the engine oil and after a couple of
hundred thousand miles whines that these dang Nissan engines ain't no good.
Mine give out at only 200K and I topped her up once't a month regardless.

Maintenance guys, maintenace!!

Butch
> "And you have lost my attention, whiner.  The only vehicle I've kept for
> 12 years
[quoted text clipped - 3 lines]
> a valid complaint. You don't pay over 20K for something and expect that it
> should last maybe 10  or 12 years. That';s stupid.
DS - 26 Jan 2007 18:16 GMT
Here's my perspective from living in the snow and salt belt. I've owned many
vehicles over the years, with varying rust infestations. True that keeping
the vehicle clean will help to prevent most of the rust - this is about all
that can be done. But try washing your vehicle when it's -40°C. It is
unrealistic to rinse down your vehicle after every drive. At best, it gets
done 2-3 times per month in the winter. Some people get away without washing
their vehicle at all in the winter.

Despite having salt sit on the vehicle for prolonged lengths of time, I have
yet to have frames rot out. I haven't even had bodies rust out. Every
vehicle seems to have differing susceptibility to rust. Some seem to be
nearly immune to it, others rust at the first sign of salt. But my 95
Pathfinder has been the absolute worst. I treat it no differently than all
the other vehicles I've owned. No undercoating, frequent washes, rust
brushing and re-painting. My other vehicles looked fine - no noticeable
rust. My PF - rust everywhere. The sheetmetal is rusting, the frame is
rusting, all fasteners, the bumpers, even the window frames. The vehicle
looks worse than anything I've ever owned.

But what surprises me is that you can find two identical vehicles - one
pristine and the other rusted beyond recognition. And speaking to the
owners - they have both cared for their car in the same way. How is this
possible? A friend paid through the nose to have his car "Diamond Kote"
protected against rust. The result: a car that was unroadworthy in just 8
years. His neighbour had the exact same car, not protected, that looks brand
new. Explain that.

So my 95 PF will be sold soon if it can even be safetied due to the rust.
Will I buy another Nissan? Probably. I've seen rust on almost all makes of
cars. It doesn't seem to be a manufacturer problem necessarily. At least not
in my opinion.

DS

> Reece,
>
[quoted text clipped - 25 lines]
>> has a valid complaint. You don't pay over 20K for something and expect
>> that it should last maybe 10  or 12 years. That';s stupid.
Reece Talley - 25 Jan 2007 23:25 GMT
Study after study and most recently, one performed by Consumer Reports say
that dealer applied undercoating does nothing to halt rust and may in fact,
hasten it in many case do to the methods by which it is applied.

That being said, frames should not rust out before fenders or other body
parts and most certainly shouldn't be rusting out in ten years. That's
pretty damn crappy.

Signature

R. J. Talley
Teacher/James Madison Fellow
NAR #69594
NRA #133073736

NissTech - 27 Jan 2007 01:24 GMT
This is the bottom line here boys and girls,

NO MATTER WHAT YOU OWN, IF YOU LIVE IN A SALT STATE IT'S GOING TO RUST,
TWICE AS FAST AS A NO SALT STATE VEHICLE.

I have a buddy that has a 1992 Pathpuppie that has been in Florida all its
life... Not a speck of rust !

Know why ???

It don't  snow here !

n
> I own a '95 Nissan pickup truck that is perfect in ever way -- EXCEPT
> that the frame has rusted through.   In essence, the truck is now
[quoted text clipped - 20 lines]
> www.AlexisParkInn.com
> "Your Aviation Destination"
Jay Honeck - 27 Jan 2007 13:42 GMT
> NO MATTER WHAT YOU OWN, IF YOU LIVE IN A SALT STATE IT'S GOING TO RUST,
> TWICE AS FAST AS A NO SALT STATE VEHICLE.

No kidding.  But that's beside the point.

Strangely enough, I currently own three 1995 vehicles -- a Toyota T100
pickup, a Ford Econoline Van, and the Nissan pickup truck.  ALL have
been in salt country their whole "lives".

All have been treated the same, with excellent maintenance and regular
washings.  All are cosmetically and mechanically perfect.

Guess which one is the ONLY one not road-worthy?

Nissan HAS to know this is happening. I've heard from waaaay too many
people just from this group to believe otherwise.
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkInn.com
"Your Aviation Destination"
Reece Talley - 27 Jan 2007 17:39 GMT
You know, it just isn't reasonable that the frame would rust out that fast.
Something is not right. Even in salt country, a truck frame should be
lasting longer, way too many do. Somewhere, Nissan has dropped the ball.
I've spent a good  part of my life in salt states and I've seen more than a
few trucks used at the beach to drive the dunes and run through the surf.
In no case have I ever seen a truck FRAME rust out. Panels, fender wells,
fenders, doors by the buttload but never frames. I suppose it can and does
happen but it just seems too short a time period for a modern truck to
decompose.

Signature

R. J. Talley
Teacher/James Madison Fellow
NAR #69594
NRA #133073736

Jay Honeck - 27 Jan 2007 18:19 GMT
> You know, it just isn't reasonable that the frame would rust out that fast.
> Something is not right. Even in salt country, a truck frame should be
[quoted text clipped - 5 lines]
> happen but it just seems too short a time period for a modern truck to
> decompose.

Agree 100%.

The only thing I've ever seen quite like this was when my '95 Ford van
started leaking oil last summer.  The mechanic told me that the oil
pan had RUSTED THROUGH from the outside in!   Apparently Ford used
some substandard metals in the oil pan that rusted easily, after being
chipped by the inevitable stones that hit the bottom of the vehicle.

So, even though the oil pan is in a constant oil bath -- from the
inside -- it still rusted through, and had to be replaced.  The frame,
however, is still as strong as a bridge.

Of course, you can replace an oil pan.  There's not much can be done
with a rotted frame.
--
Jay Honeck
Iowa City, IA
'95 Nissan Pickup
www.AlexisParkInn.com
"Your Aviation Destination"
Butch Davis - 28 Jan 2007 00:04 GMT
Reece,

We know you've heard of complete and utter neglect, right.

Butch
> You know, it just isn't reasonable that the frame would rust out that
> fast. Something is not right. Even in salt country, a truck frame should
[quoted text clipped - 5 lines]
> and does happen but it just seems too short a time period for a modern
> truck to decompose.
 
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