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Car Forum / Nissan / Nissan Cars / September 2007

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'01 Pathfinder overheat problem

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Chuck Tribolet - 03 Sep 2007 01:46 GMT
In May, my '01 Pathfinder overheated in VERY slow traffic
towing my boat on a 71F day.  I pulled off, kept topping up
the overflow tank with water as it sucked it back in, and
it got me 60 miles home.  A week or two later I changed the
coolant, refilling with 50:50 Nissan Long-Life and
distilled water.  It's been pretty much OK since, with once
instance of filling up the overflow after towing the boat home.

This past week I drove up to Vancouver BC and back (2000
miles round trip).  On the way home yesterday, I stopped in
Willows, CA for gas.  Ambient temp had been about 100F for
the last 120 miles or so, and I'd been running the AC.  No
boat trailer.  I'd been keeping a close eye on the temp
gauge, and it was fine.

At the gas station, I smelled coolant, and it had filled
the overflow bottle and spit out maybe six ounces on the
frame and ground.  With the hood up, it started sucking the
coolant back out of the overflow, but stopped when it was
down a couple of inches.  I gassed up, and headed home with
a weather eye on the temp gauge and the AC off.  Ambient
temps ranged from 99F to 108F.  After about two hours, I
made a quick stop, and checked the overflow -- it was about
where it was when I left Willows, and I continued another
hour to home.  About a mile from home I stopped at a stop
sign and I watched the temp gauge go from normal (centered)
to the first hot mark (there are two) in about three
seconds.  I flipped the heater on full blast, and it swung
right back down as fast as it went up, and I made it home.
It seems to me that the heater shouldn't have had that
quick an effect on the gauge.

I left the hood up overnight, and most but not all the
coolant sucked back in.  Coolant level was down about 3/4"
in radiator.

I see two scenarios:

1. Occasionally sticking thermostat.  This would explain the
  rapid swing up back down, I think.

2. Fan clutch or belt slipping so the fan isn't doing it's
  job at low speed.

Any thoughts?

Signature

Chuck Tribolet
http://www.almaden.ibm.com/cs/people/triblet/

Silicon Valley: STILL the best day job in the world.

JimV - 03 Sep 2007 02:36 GMT
> In May, my '01 Pathfinder overheated in VERY slow traffic
> towing my boat on a 71F day.  I pulled off, kept topping up
[quoted text clipped - 41 lines]
>
> Any thoughts?

Another possibility is a partially plugged radiator from the fluid not
being changed for a long time or the use of the wrong coolant.
Chuck Tribolet - 03 Sep 2007 03:10 GMT
It's not wrong coolant, it's never had anything but Nissan factory coolant in it.

When I changed the coolant, the old coolant was PERFECTLY clean.
I love aluminum engines.

>> In May, my '01 Pathfinder overheated in VERY slow traffic
>> towing my boat on a 71F day.  I pulled off, kept topping up
[quoted text clipped - 44 lines]
> Another possibility is a partially plugged radiator from the fluid not being changed for a long time or the use of the wrong
> coolant.
al - 03 Sep 2007 03:49 GMT
> In May, my '01 Pathfinder overheated in VERY slow traffic
> towing my boat on a 71F day.  I pulled off, kept topping up
[quoted text clipped - 46 lines]
>
> Silicon Valley: STILL the best day job in the world.

The rapid drop in temperature when first turning the heater on is to
be expected even in warm ambient temperatures.  All the hoses leading
to and from the heater, the heater core itself, the heater box etc.
all initially soak up heat and thus produce an initial rapid cooling.
You see the same effect when turning the heater on on a cold day if
you let the engine warm up first.  The drop can be dramatic.
It sure sounds like a blockage in the cooling system and not
necessarily in the radiator.  Have you done periodic cooling system
flushes?  By flush I mean a power flush and not just drain and
refill.  The generic recommendation is to do a flush every two to
three years and/or 20-30K miles specifically to keep the cooling
system open and clean.  I might be worth doing it now if it's never
been done.  Good luck.  Al
loewent - 03 Sep 2007 14:11 GMT
last time I did a flush on my Nissan, I ended up chasing leaks for 2 months.

>> In May, my '01 Pathfinder overheated in VERY slow traffic
>> towing my boat on a 71F day.  I pulled off, kept topping up
[quoted text clipped - 15 lines]
>system open and clean.  I might be worth doing it now if it's never
>been done.  Good luck.  Al
C. E. White - 05 Sep 2007 12:21 GMT
> The rapid drop in temperature when first turning the heater on is to
> be expected even in warm ambient temperatures.  All the hoses
> leading
> to and from the heater, the heater core itself, the heater box etc.
> all initially soak up heat and thus produce an initial rapid
> cooling.

This line of reasoning may have been true for a 1969 Plymouth Fury,
but it doesn't apply to a '01 Pathfinder. There is no water control
valve in the heater circuit. Hot water is always circulating through
the heater hoses and heater core even if the heater is "off."
Therefore "all the hoses leading to and from the heater, the heater
core itself, the heater box etc." are already "hot" and there is no
"initial rapid cooling" when the heater is first turned on. Turning
"on" the heater just changes the air path so that the cabin air is
directed through the heater core rather than around it. This does
provide additional cooling capacity since you are now moving air
through the heater core and carrying away heat, but the line about
initial rapid cooling is a total fantasy.

No one has mentioned the two most likely causes of the problem - a bad
thermostat and a bad fan clutch. My money is on the fan clutch. From
the description, the problem always occurs at low speed or when
stopped, precisely when you need the fan to pull large amounts of air
through the radiator. When a fan clutch goes bad, it doesn't stop
turning the fan, it just allows the fan to turn much slower, and move
a lot less air. This is not obvious from looking at the fan. If it was
my truck, I'd spend the $100 or so a new fan clutch costs.

Ed

> You see the same effect when turning the heater on on a cold day if
> you let the engine warm up first.  The drop can be dramatic.
[quoted text clipped - 5 lines]
> system open and clean.  I might be worth doing it now if it's never
> been done.  Good luck.  Al
Chuck Tribolet - 06 Sep 2007 00:32 GMT
I mentioned thermostat in the original post.

The fan doesn't have a clutch per se, but it does have a viscous coupling.
That's worth a shot.  Any way to check it?
And a lot less messy than a thermostat.

>> The rapid drop in temperature when first turning the heater on is to
>> be expected even in warm ambient temperatures.  All the hoses leading
[quoted text clipped - 26 lines]
>> system open and clean.  I might be worth doing it now if it's never
>> been done.  Good luck.  Al
C. E. White - 06 Sep 2007 12:39 GMT
>I mentioned thermostat in the original post.
>
> The fan doesn't have a clutch per se, but it does have a viscous
> coupling.
> That's worth a shot.  Any way to check it?
> And a lot less messy than a thermostat.

The "viscous coupling" is the fan clutch. It has a clock spring that
responds to the air temperature. When the air is hot, it moves an
iinternal element that increases the resistance between the input
shaft and the fan which should result in the fan turning at near the
same speed as the input shaft. When the auir is cooler, the fan is
allowed to freewheel.

I have had very poor luck diagnosing bad fan clutches - you need
special equipment I do not have. You cannot look at them and tell if
they are turning the fan at the correct speed. On the other hand, two
out of two times I thought the fan clutch was bad, it was!

Here is how Ford says to test a fan clutch (good luck):

Fan Clutch

Mechanical Fan Clutch Test
Spin the fan blade by hand. A light resistance should be felt. If
there is no resistance or very high resistance, the minimum and
maximum fan speeds must be checked as follows:

Minimum Speed Fan Clutch Requirement Test

Use a suitable marker to mark the water pump pulley, one of the fan
blade bolts, and the crankshaft pulley.
Connect a tachometer to the engine.
Install a throttle adjusting tool.
Connect a digital photoelectric tachometer.
WARNING: To avoid the possibility of personal injury or damage to the
vehicle, do not operate the engine until the fan blade has been first
examined for possible cracks and separation. Failure to follow these
instructions can result in personal injury. Start the engine and run
it at approximately 1,500 rpm until the normal operating temperature
has been achieved.
Adjust the engine speed to 2,300 rpm.
Adjust the strobe light to 3,000 rpm and aim it at the water pump
pulley. Adjust the engine speed until the light flash and the water
pump pulley mark are synchronized.
Aim the strobe light at the fan blade retaining bolts. Adjust the
strobe light until the light flash is synchronized with the marked fan
blade retaining bolt (fan blade appears to stand still).
The fan blade speed must not be greater than 1.500 rpm at 3,000 water
pump rpm.
Turn the engine off.
If the fan blade speed was greater than 1,500 rpm , install a new fan
clutch.
Maximum Speed Fan Clutch Requirement Test

Carry out Steps 1 through 5 of the Minimum Speed Fan Clutch
Requirement Test.
NOTE: The engine temperature should be above 96°C (205°F) for maximum
fan speed. Block off areas on each side of the radiator in the engine
compartment and the front of the radiator grille. This will raise the
temperature of the air striking the fan clutch and should cause the
fan to operate at maximum speed.
Place the climate control function selector switch in the MAX A/C
position and the blower motor switch in the HI position.
Adjust the strobe light to 3,000 rpm.
WARNING: To avoid the possibility of personal injury or damage to the
vehicle, do not operate the engine until the fan blade has been first
examined for possible cracks and separation. Failure to follow these
instructions can result in personal injury. Start the engine and
adjust the engine speed until the strobe light flash and the water
pump pulley mark are synchronized.
Aim the strobe light at the fan blade retaining bolts. Adjust the
strobe light until the light flash is synchronized with the marked fan
blade retaining bolt (fan blade appears to stand still).
If the fan blade speed is less than 2,300 rpm, install a new fan
clutch.
Visctronic Fan Clutch Test

WARNING: To avoid the possibility of personal injury or damage to the
vehicle, do not operate the engine until the fan blade has been first
examined for possible cracks and separation. Failure to follow these
instructions can result in personal injury. Start the engine.
Using the diagnostic tool, set the visctronic drive fan duty cycle PID
to 100 percent.
If after several minutes the fan speed increases, the minimum and
maximum fan speeds must be checked. Refer to minimum and maximum speed
visctronic drive fan clutch requirement tests.
If sent here from Powertrain Management, install a new visctronic
drive fan clutch.
If after several minutes the fan speed does not increase, refer to
Powertrain Management for further diagnosis.
Minimum Speed Visctronic Fan Clutch Requirement Test

WARNING: To avoid the possibility of personal injury or damage to the
vehicle, do not operate the engine until the fan blade has been first
examined for possible cracks and separation. Failure to follow these
instructions can result in personal injury. Start the engine.
Using the diagnostic tool, set the visctronic drive fan duty cycle PID
to 0 percent.
Adjust the engine speed to 1,500 rpm until normal operating
temperature is reached.
Increase the engine speed to 3,000 rpm for two minutes while reading
the fan speed PID on the diagnostic tool.
If the fan speed is above 1500 rpm , install a new visctronic drive
fan clutch.
Maximum Speed Visctronic Fan Clutch Requirement Test

WARNING: To avoid the possibility of personal injury or damage to the
vehicle, do not operate the engine until the fan blade has been first
examined for possible cracks and separation. Failure to follow these
instructions can result in personal injury. Start the engine.
Using the diagnostic tool, set the visctronic drive fan duty cycle PID
to 100 percent.
Adjust the engine speed to 1,500 rpm until normal operating
temperature is reached.
Increase the engine speed to 3,000 rpm for two minutes while reading
the fan speed PID on the diagnostic tool.
If the fan speed is less than 2,300 rpm , install a new visctronic fan
clutch.
If DTC P0480 or DTC P0528 are present, refer to the Powertrain
Management.

Ed

>>> The rapid drop in temperature when first turning the heater on is
>>> to
[quoted text clipped - 42 lines]
>>> never
>>> been done.  Good luck.  Al
Chuck Tribolet - 06 Sep 2007 00:47 GMT
I mentioned thermostat in the original post.

The fan doesn't have a clutch per se, but it does have a viscous coupling.
That's worth a shot.  Any way to check it?
And a lot less messy than a thermostat.

>> The rapid drop in temperature when first turning the heater on is to
>> be expected even in warm ambient temperatures.  All the hoses leading
[quoted text clipped - 26 lines]
>> system open and clean.  I might be worth doing it now if it's never
>> been done.  Good luck.  Al
E Meyer - 03 Sep 2007 14:43 GMT
On 9/2/07 7:46 PM, in article 13dmmac5adf8c3d@corp.supernews.com, "Chuck
Tribolet" <triblet@garlic.com> wrote:

> In May, my '01 Pathfinder overheated in VERY slow traffic
> towing my boat on a 71F day.  I pulled off, kept topping up
[quoted text clipped - 41 lines]
>
> Any thoughts?

The '02 Pathfinder hasn't done this (yet), but I had those same symptoms
with the 240SX last spring.  The problem turned out to be a combination of
an air bubble in the system and a bad radiator cap that wasn't holding
pressure. Replaced the cap and "burped" it a couple of times and the problem
has not recurred.
Chuck Tribolet - 04 Sep 2007 03:05 GMT
I forgot to mention that the first thing I did after the May overheat was replace the radiator
cap.  And it was definately burped after the coolant change.

> On 9/2/07 7:46 PM, in article 13dmmac5adf8c3d@corp.supernews.com, "Chuck
> Tribolet" <triblet@garlic.com> wrote:
[quoted text clipped - 50 lines]
> pressure. Replaced the cap and "burped" it a couple of times and the problem
> has not recurred.
Nissanguy - 07 Sep 2007 01:35 GMT
If you let your Pathfinder overheat in the driveway you should be able to
tell IF the cooling fan begins turning when the temperature gets too high. I
think your Nissan - (probably  like my old pickup???) - has a fan clutch
that will engage when the motor temperature gets too high and this make the
fan rotate. You could put some newspapers over your radiator to make the
temperature get hot quick. Then you ought to see the cooling fan start
spinning after the block heats up. My engine (2.4 liter 4 cyl.) has also
overheated a few times so I'll need to do this same test also. If that's not
it - maybe you have a slipping fan/water-pump belt. If your belt is slipping
you could use some belt dressing to give it adhesion (non skid effect) on
the pulley. Using dressing also lets the fan/altenator/pump work without
having to overtighten the belt, which can wear out the bearings.

> In May, my '01 Pathfinder overheated in VERY slow traffic
> towing my boat on a 71F day.  I pulled off, kept topping up
[quoted text clipped - 41 lines]
>
> Any thoughts?
codifus - 07 Sep 2007 14:32 GMT
> If you let your Pathfinder overheat in the driveway you should be able to
> tell IF the cooling fan begins turning when the temperature gets too high. I
[quoted text clipped - 60 lines]
>
> > Silicon Valley: STILL the best day job in the world.

Aren't clutch fans always spinning?  And when the thermocouple inside
the clutch heats up, forcing the clutch to get a tighter hold, thereby
making the fan spin more?

Fans that turn on and off on a car are electric fans.

CD
Chuck Tribolet - 08 Sep 2007 06:17 GMT
My fan spins a good bit even when the engine is cold.

The latest problem is that I've popped the hood so much to check this
that the cable has stretched.and the hood doesn't want to pop most of
the time (slaming a door shut will pop it open perhaps half the time).

>> If you let your Pathfinder overheat in the driveway you should be able to
>> tell IF the cooling fan begins turning when the temperature gets too high. I
[quoted text clipped - 68 lines]
>
> CD
Codifus - 08 Sep 2007 14:50 GMT
> My fan spins a good bit even when the engine is cold.
>
[quoted text clipped - 74 lines]
>>
>>CD

The worst case scenario would be a blown head gasket. You don't want to
go there just yet.

Replace the thermostat and see what happens. Then replace the radiator
if the car still acts up. The way your temp rapidly changes would rule
out the clutch fan. A clutch fan problem would be more gradual.

Hopefully it's the thermostat.

CD
Chuck Tribolet - 13 Sep 2007 01:25 GMT
The hood cable problem succumed to some 3-in-one oil on the latch.

I picked up a new fan coupling at the dealer today.  Damn., that thing is heavy.
But it spins a lot more stiffly than one on the truck, so I'm guessing this is at
least part of the problem.  And it would explain why my freeway gas mileage
got better (less power going to sping the fan).

I chose the fan coupling because it looks like the easiest install, and I wasn't
comfortable with how easily the fan spun.  I'll get it installed by and by.

>> My fan spins a good bit even when the engine is cold.
>>
[quoted text clipped - 83 lines]
>
> CD
Chuck Tribolet - 17 Sep 2007 04:58 GMT
I installed the new fan coupling Thursday.  It was easier than I expected.  But it didn't fix
the problem -- I had an overheat today.

We were towing the boat back from Monterey  in about 70F
and got caught in a ten minute traffic jam (ten minutes for us, till we got to my secret
back road).  The temp was fine in the jam, but as we came off the traffic light onto
the back road, the temp needle went up to about the 3/4 mark and back down again.
About four miles later, at (the first) stop sign, the needle went up higher, and back down
again, and then a half mile later up and stayed.   I pulled over, put the hood up, and the
overflow bottle was overflowing.  Let it cool off good, pulled the vent plug, topped up
with coolant, put the vent plug back, cap on, and got home with no further incident.

I'm thinking next step is thermostat.  And flush since I gotta drain the coolant.  What
flush to use?

\

> The hood cable problem succumed to some 3-in-one oil on the latch.
>
[quoted text clipped - 93 lines]
>>
>> CD
willshak - 17 Sep 2007 14:22 GMT
on 9/16/2007 11:58 PM Chuck Tribolet said the following:
> I installed the new fan coupling Thursday.  It was easier than I expected.  But it didn't fix
> the problem -- I had an overheat today.
[quoted text clipped - 120 lines]
>>> CD
>>>      

Excuse me for suggesting a most simple cause, but did you check the
front of the radiator for a blockage, like a plastic bag sucked up on
the road?

Signature

Bill
In Hamptonburgh, NY
To email, remove the double zeroes after @

Chuck Tribolet - 17 Sep 2007 15:10 GMT
No problem, it's a question that needed to be asked.

But yes, I 've checked it multiple times, and also between the AC condenser and the radiator.

> on 9/16/2007 11:58 PM Chuck Tribolet said the following:
>> I installed the new fan coupling Thursday.  It was easier than I expected.  But it didn't fix
[quoted text clipped - 105 lines]
> Excuse me for suggesting a most simple cause, but did you check the front of the radiator for a blockage, like a plastic bag
> sucked up on the road?
Chuck Tribolet - 28 Sep 2007 02:23 GMT
Last week I pulled the radiator to give it a good fresh water flush and check the front (which
is behind the AC condensor).  I was impressed with how easy it was to pull the rad: eight
bolts to drop the cardboard pan (which I had to do anyway for an oil change), unclip the
lower shroud, pull the hoses off, two bolts for the upper shroud, two bolts for the rad.

The inside of the rad looked like the bottom of a beer can: CLEAN.  No obvious crud came
out when I flushed it. There was a little dirt on the front of the rad, but nothing major.

I changed out the thermostat at the same time. The old thermostat looked clean except for
some crud on the piece that actually seals things off when cold.  The temp gauge still sits
in the same place when running.  Changing out the thermostat was easier with the
rad out, but would have been doable with it in, I think.

Got back and forth to Monterey twice with the boat on this weekend with no
problems, but no stop and go traffic either, so the jury is still out.

> No problem, it's a question that needed to be asked.
>
[quoted text clipped - 109 lines]
>> Excuse me for suggesting a most simple cause, but did you check the front of the radiator for a blockage, like a plastic bag
>> sucked up on the road?

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