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Car Forum / Nissan / Nissan Cars / January 2009

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95 Pathfinder 4wd starter problems

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Swartz - 11 Dec 2008 07:50 GMT
About 4 years ago i bought a used pathfinder. Everything has been
great except the constant starter problems. After 6 months the OEM
starter died (no clicking sound, nothing). I paid to have it replaced
with a Bosch unit at a Canadian Tire shop.

I had 5 year parts warranty. 3 month into it, Bosch starter started
doing the terrible grinding noise on every other start (it was
spinning but not engaging the flywheel to crank the engine). So after
a huge argument with the shop, I had them replace it free of charge
except they had to put in a Champion branded starter as the Bosch
units were no longer available. But they told me I get to keep my
remaining warranty.

Its was running great for 6 months or so until it started doing
exactly the same thing. So this time I got another Champion starter
under warranty and intalled the starter with a buddy of mine at his
garage (what a b*tch that was I tell ya). Ran great until a week ago.
When all of a sudden it started not engaging again. I was stuck half
way across the city with the engine not cracking over. Had to tow the
truck.

I've called a few shops around asking for reason why the pathfinder
starters might be failing so quickly and possible reasons to avoid
such abrupt failure. These are the responses I got (my comments are in
parenthesis):

- That I didn't install it professionally last time (how many ways can
you install a starter?)
- Crappy battery, faulty wiring, electrical problems (I had it tested,
it is all fine)
- Shitty non-OEM starters... (how crappy do they make them? can't even
last a couple of years??)
- Oil leaks from the filter right above the starter. Suggested to put
an oil-filter relocation kit.
- A suggestions to buy OEM starter ($600+)

I looked into purchasing the OEM part, but I don't think  that $700+
is worth it. I mean that's like 1/5th the cost of the truck or so. I
don't believe I will be investing this much money into it.

So I still have just 1 year left on the warranty and should be able to
get the part for free. But I'm sure its not going to be without a
fight with the store. I don't wanna have to replace the starter again
a year later when it dies and it's past the warranty period.

Has anyone experienced this problem? Any workarounds? Any thoughts on
the topic? Tips?
e.meyer - 11 Dec 2008 19:30 GMT
> About 4 years ago i bought a used pathfinder. Everything has been
> great except the constant starter problems. After 6 months the OEM
[quoted text clipped - 43 lines]
> Has anyone experienced this problem? Any workarounds? Any thoughts on
> the topic? Tips?

Most likely problem is #3 ( crappy non-OEM starter).  Where did you
get $600+ for an OEM Starter?  Pinnacle Nissan (http://
www.nissanparts.org/oem_parts.html) lists it for $162.
DS - 11 Dec 2008 22:27 GMT
>> About 4 years ago i bought a used pathfinder. Everything has been
>> great except the constant starter problems. After 6 months the OEM
[quoted text clipped - 47 lines]
> get $600+ for an OEM Starter?  Pinnacle Nissan (http://
> www.nissanparts.org/oem_parts.html) lists it for $162.
I had my OEM starter rebuilt by a good local shop. It has worked like a
charm ever since. Why buy new when the old one could have been fixed?

Oh, and swapping out the starter is a major pain in the a.s until you
figure it out. I can swap my starter in about 30 minutes now. You just
have to remember the twisting/tilting sequence to get it out.
Swartz - 12 Dec 2008 07:38 GMT
> I had my OEM starter rebuilt by a good local shop. It has worked like a
> charm ever since. Why buy new when the old one could have been fixed?
Unfortunately when the OEM starter stopped working, I didn't know that
option existed.
So I traded mine in as a core return towards the purchase of the Bosch
unit.
Who knew that it would be such a PITA...

> Oh, and swapping out the starter is a major pain in the a.s until you
> figure it out. I can swap my starter in about 30 minutes now. You just
> have to remember the twisting/tilting sequence to get it out.
Its been a while since I did this (with a help of a buddy and over
some beer).
How do you take it out?

From what i remember we had to take off the skid plate, the metal bar
(whats the actual term for it?), and then the bolts were hell to get
to.
I noticed my Chilton repair manual tells me to drain the oil and take
off the filter but that seems like an unnecessary step.
DS - 12 Dec 2008 18:13 GMT
>> I had my OEM starter rebuilt by a good local shop. It has worked like a
>> charm ever since. Why buy new when the old one could have been fixed?
[quoted text clipped - 16 lines]
> I noticed my Chilton repair manual tells me to drain the oil and take
> off the filter but that seems like an unnecessary step.

IIRC I removed the skid plate, removed the bolts on the starter,
disconnected the cables and then pulled it out through the front. There
was much twisting and tilting the starter to get it to fit but it
eventually came out. The first time took me hours, the next time was
very quick. I don't remember other details as this was a long time ago now.
Swartz - 12 Dec 2008 07:31 GMT
> Most likely problem is #3 ( crappy non-OEM starter).  Where did you
> get $600+ for an OEM Starter?  Pinnacle Nissan (http://www.nissanparts.org/oem_parts.html) lists it for $162.
Thats the quote I'm getting from most shops (which includes their
labour as I understand). I can't find an OEM starter anywhere local.
John Henderson - 12 Dec 2008 08:46 GMT
> Thats the quote I'm getting from most shops (which includes
> their labour as I understand). I can't find an OEM starter
> anywhere local.

I'm not at all familiar with the Pathfinder, but on some
vehicles the symptoms you describe can result from a worn ring
gear.

This is the large gear, likely to be on the flywheel, which the
starter pinion gear teeth engage with (in order to turn the
engine over).

I think you should get an informed opinion on whether this might
be causing your series of starter problems.  Maybe you can see
the ring gear teeth with a stong light when the starter is
removed.

John
Swartz - 12 Dec 2008 09:42 GMT
> I'm not at all familiar with the Pathfinder, but on some
> vehicles the symptoms you describe can result from a worn ring
> gear.
If I had this problem, wouldn't this just imply that even a brand new
starter would just spin without engaging the ring gear?
Where as for me a new starter works just fine for some time and then
starts to fail. To me this sounds like the ring gear is fine, but
something does cause starters to fail.

> I think you should get an informed opinion on whether this might
> be causing your series of starter problems.  Maybe you can see
> the ring gear teeth with a stong light when the starter is
> removed.
As soon as I get the old starter off I'm going to take some pics of
the visible part of the ring gear.
I hope its not the problem.
John Henderson - 12 Dec 2008 13:53 GMT
> If I had this problem, wouldn't this just imply that even a
> brand new starter would just spin without engaging the ring
> gear? Where as for me a new starter works just fine for some
> time and then starts to fail. To me this sounds like the ring
> gear is fine, but something does cause starters to fail.

It's possible that a bad spot on the ring gear is wearing the
pinion teeth quickly when it throws into that damaged area.

Given the history, that's something I'd be looking at before
spending on more starter motors.

John
Swartz - 09 Jan 2009 06:28 GMT
> [snip]
> It's possible that a bad spot on the ring gear is wearing the
> pinion teeth quickly when it throws into that damaged area.
> John

Unfortunately, you, sir, are correct. When I finally got around to
replacing the starter I saw that a few ring gear teeth were damaged.
Not all of them but some were damaged.
I've put in a new starter. So far so good, but I don't give it much
time.
How much would you estimate it would cost to replace the flywheel on
the pathfinder? Over $2k?
 
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