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Car Forum / Pontiac / Pontiac Firebird / March 2005

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94 Z28 cooling fan temp sensor location.

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Mossman - 14 Mar 2005 22:27 GMT
My cooling fans won't turn on when engine temp dictates they should.
They work fine on start up and with A/C on. I need to know where the
fan temp sensor is located.

Thanks in advance,
Mossman
gorrilla - 15 Mar 2005 01:48 GMT
I've had this same problem on my '94 Z28.  My temporary solution was to run
a ground switch to the cooling fan relay and have a toggle switch on the
inside of the car.  This was last fall and I had to put the car in storage
and havent gotten it out and messed with it any more.

I found this on Alldata:
Strategy
Primary Cooling Fan (Fan 1) - The primary cooling fan is controlled by the
PCM based on inputs from the A/C system, engine coolant temperature (ECT)
sensor, vehicle speed sensor (VSS).

The PCM will turn the primary cooling fan "ON" when any of the following
conditions exist at idle.

 a.. Certain PCM diagnostic trouble codes (DTCs) set
 b.. ECT above 108?C (226?F)
 c.. A/C head pressure above 248 psi
If the primary fan has been turned "ON" by the engine coolant temperature
(ECT) sensor the PCM will turn the fan "OFF" when that temperature has
dropped about 3?C (5?F). If the primary cooling fan has been turned "ON" by
high A/C head pressure, the PCM will turn the fan "OFF" when the pressure
has dropped to 208 psi. The minimum "ON" time for the primary cooling fan is
50 seconds.

Secondary Cooling Fan (Fan 2) (With A/C) - The secondary cooling fan is
controlled by the PCM based on inputs from the A/C system, Engine Coolant
Temperature (ECT) sensor, vehicle speed sensor (VSS).

The PCM will turn the secondary cooling fan "ON" when any of the following
conditions exist at idle:

 a.. Certain PCM diagnostic trouble codes (DTCs) set
 b.. ECT above 113?C (235?F)
 c.. A/C head pressure above 248 psi
Once the secondary fan has been turned "ON" by the ECT, the PCM will turn
the fan "OFF" when that temperature has dropped about 3?C (5?F). If the
secondary cooling fan has been turned "ON" by high A/C head pressure, the
PCM will turn the fan "OFF" when the pressure has dropped to 208 psi. The
minimum "ON" time for the secondary cooling fan is 30 seconds.

According to the wiring diagram the PCM only sees the one coolant temp
sensor and then decides to turn the fans on based on the strategys above.  I
know the Early production 94s use a slightly different system, but the basic
operation is the same.

I think that based on this we both are looking at computers.  $$$$$$$$$

> My cooling fans won't turn on when engine temp dictates they should.
> They work fine on start up and with A/C on. I need to know where the
> fan temp sensor is located.
>
> Thanks in advance,
> Mossman
Mossman - 15 Mar 2005 04:50 GMT
First of all, thanks for the reply. I appreciate your time.

Both fans (I crawled underneath and checked to be sure) turn on as
soon as I turn on the A/C and shut off as soon as I turn off the a/c
(no delay) This happens even when a/c had no freon charge (no head
pressure), and cold engine. They run slower with the a/c on than when
the high temp would kick them on making me think they are a 2 speed
fan. On cold start-up the fans (both)  screams for about 1 minute,
then shut down. Currently when stuck in traffic, I turn the air on to
cool it off.  I don't know how many temp sensors there are on this
thing and which one it would be, if I could even see it.  I used to be
an auto mechanic many years ago but I can't see or feel my way around
this mess. Could be computer, could be sensor, but the sensor has to
be cheaper and I'd replace it if I could find the right one. Then if
it still failed to turn on, I'd take it to someone that knew what they
were doing.  I ordered the car in 94 ,to get the 6-speed, and only
have 32K mile on it so I'd like to fix it right. I'd hate to take it
to the stealership for a sensor but I may have to bite the bullet on
this one. I don't know crap about the computer end of it.

Damn sure ain't like working on the old ones, But it sure gets better
gas mileage..

Thanks again,
Mossman
dofiss@comcast.net

>I've had this same problem on my '94 Z28.  My temporary solution was to run
>a ground switch to the cooling fan relay and have a toggle switch on the
[quoted text clipped - 49 lines]
>> Thanks in advance,
>> Mossman
Mossman - 15 Mar 2005 06:26 GMT
One more question I forgot in my reply,

Does the pcm use the same sensor as the temp gauge? If so, then the
pcm must be the problem as the temp gauge works just fine. My question
*assumed* two separate sensors.

Thanks again,
Mossman
gorrilla - 15 Mar 2005 14:09 GMT
According to the wiring diagram only one sensor is used.  That is why I
assumed PCM.  if your gauge works, then the sensor should be working, and if
you can turn on the fans with the ac, then the wiring and the relays and the
fuses should be working.
> One more question I forgot in my reply,
>
[quoted text clipped - 4 lines]
> Thanks again,
> Mossman
Charles Bendig - 15 Mar 2005 15:59 GMT
> According to the wiring diagram only one sensor is used.  That is why I
> assumed PCM.  if your gauge works, then the sensor should be working, and if
> you can turn on the fans with the ac, then the wiring and the relays and the
> fuses should be working.

    Not true at all. It could be anything from a bad pin or socket, a
damaged wire, a broke connection or something else. True the Computer
maynot be getting a Signal from the sensor.

    Also my wisdom tells me 94 LT1 cars have both a CTS & a ETS. A Coolant
Temp Sensor on the drivers front of the Intake Manifold. As well as a
Engine Temp Sensor on the Rear of the Passengers side Cylinderhead.
There is also a Third Temp Sensor. On the drivers side head at the water
outlet.

    So before doing something stupid. Have someone do a computer diagnostic
on it for which sensor is not reading with A/C off, engine past fan tunr
on temp. I think even autozone can do this one for free.

Charles
gorrilla - 16 Mar 2005 01:23 GMT
Still, according to the alldata website, which may or may not be accurate,
the computer only sees one sensor and uses that data to turn on the fans.
It also sees ac request and uses the same wires to ground the relays.
I don't know if their information is accurate.  I do know that is how 99% of
OBDII vehicles operate their cooling fans.  Like I said on my first post
there is an early 94 production system that operates differently, and the
info on that is no where near as good.
If you don't have access to a good scan tool and schematic then you are
probably better off taking it into the shop.
But in my opinion, which you can feel free to take at face value, IF THERE
IS REALLY JUST ONE SENSOR, and your gauge works and your fans come on with
the ac, then it must be computer.  The sensor is a simple thermistor and the
comp can either read it or not.
>> According to the wiring diagram only one sensor is used.  That is why I
>> assumed PCM.  if your gauge works, then the sensor should be working, and
[quoted text clipped - 16 lines]
>
> Charles
Charles Bendig - 16 Mar 2005 06:02 GMT
> Still, according to the alldata website, which may or may not be accurate,
> the computer only sees one sensor and uses that data to turn on the fans.
[quoted text clipped - 9 lines]
> the ac, then it must be computer.  The sensor is a simple thermistor and the
> comp can either read it or not.

    See it's bull-sh.t statements like that, that cause me to have to take
on more customers then I can handle. I don't know about YOU, but I have
watched some of the brightest of the bright sit back and scratch their
heads. Usually because they rush to change the parts first with out
doing the diagnostic first. All in the rush to get it done in half or
less of book time.

    In then last 4 years alone I have seen over a houndred wire & wire
connection problems get blaimed on other stuff. Sometimes something as
stupid as a correded pin & socket at the ignition coil acting like a bad
magnetic pick up causing the injectors not to pulse. I have seen DIS
systems not firing a clyinder right because of rust on the ground strap,
yet only in one area, causing only one coil to act up, yet the other
cylider off that coil to fire.

    Any more 60% of my business is fixing problems other people couldn't
take the time to fix right. That's 60% I didn't want, or need.
That 60% ties my shop up, and keeps my personial projects sitting on the
 waiting list, getting them pushed further and further back.
Charles

Either do the Job right, or don't do it at all.
gorrilla - 16 Mar 2005 13:42 GMT
>> Still, according to the alldata website, which may or may not be
>> accurate, the computer only sees one sensor and uses that data to turn on
[quoted text clipped - 33 lines]
>
> Either do the Job right, or don't do it at all.

whoa dude, I think you need to chill a little.  I was just giving my opinion
based on the data that I had.  It was not meant as a personal attack on you.
I said that I recommended seeing a professional with the proper resources,
but told him what I expected him to be told.
I didn't tell him to replace the computer. Remember, just advice....
Mossman - 16 Mar 2005 06:26 GMT
First off, thanks to both of you for your time and input. It seems
that no matter what, I need some computer diagnostic scanning done.

From the beginning I *assumed" there had to be a hard wired, on/off
sensor to trip the fans during something as serious as an overheated
aluminum head engine. I found one coolant sensor right next to the
thermostat I was replacing but my temp gauge worked so there had to be
a secondary sensor. I found the one underneath by the water pump, but
disconnecting this turned on my "service engine soon" light, making me
believe it was working to some extent anyway.  I'll get it scanned and
post the results. It'll probably a couple of weeks til I get to it.

I believe my k&n filtercharger gives me just enough extra hp to run a
flex fan.  Where's the JB Weld?

Many thanks,
Mossman,

>Still, according to the alldata website, which may or may not be accurate,
>the computer only sees one sensor and uses that data to turn on the fans.
[quoted text clipped - 29 lines]
>>
>> Charles
gixxer92 - 19 Mar 2005 05:17 GMT
The Coolant Temp sensor is mounted on the Water Pump. Drivers Lower
area of the pump.
http://shbox.com/1/temp_sensor1.jpg

Excellent Reference page for future help;
http://shbox.com/1/4th_gen_tech1.html

Tony

>My cooling fans won't turn on when engine temp dictates they should.
>They work fine on start up and with A/C on. I need to know where the
>fan temp sensor is located.
>
>Thanks in advance,
>Mossman
 
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