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Car Forum / Porsche / Porshe 944 / May 2006

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importance of balance shaft?

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vsa2@charter.net - 17 May 2006 03:29 GMT
Hi guys,

I'm new to the Porsche line and was wondering if someone could answer a
question? I just acquired an 87 Porsche 944 non-turbo. I got it knowing
that the alternator needed replacing, it would not charge the battery.

While pulling the alternator I noticed what looked like some type of
inspection hole on the upper left (my right) of the engine front cover.
When I looked into it I noticed the top balance shat did not have a
belt going around it. I pulled the front cover off the engine and
realized that the balance shaft belt was missing altogether. Both
balance shafts spin freely but there is no belt.

My question is this... How important is the balance shaft anyway? I was
able to crank the car and drive it (ran very, very well) before I got
it and pulled the alternator for rebuilding. What is the purpose of the
shaft and can it be driven without one for long periods.

Thanks in advance.

VCS
E Brown - 17 May 2006 03:50 GMT
>My question is this... How important is the balance shaft anyway? I was
>able to crank the car and drive it (ran very, very well) before I got
>it and pulled the alternator for rebuilding. What is the purpose of the
>shaft and can it be driven without one for long periods.

    It's actually sort of cosmetic - it dampens engine vibration at
lower rpms, so the car seems smoother. Guys that track 944s often
remove them permanently with no ill effects.
    epbrown
--
"Everybody wants a normal life and a cool car;
most people will settle for the car." Chris Titus
2003 BMW 325i Black/Black, 2003 BMW Z4 Black/Black
joliett - 17 May 2006 06:01 GMT
Well now we know - and I adjust that belt carefully so all timing marks line
up within degrees!
Surprise!

But imagine how smooth your baby will run when you install a new belt!

I replaced the brushes in my 944 without removing the alternator - it was so
easy!
Signature

______
joliett

>>My question is this... How important is the balance shaft anyway? I was
>>able to crank the car and drive it (ran very, very well) before I got
[quoted text clipped - 9 lines]
> most people will settle for the car." Chris Titus
> 2003 BMW 325i Black/Black, 2003 BMW Z4 Black/Black
Fred Aston - 17 May 2006 18:20 GMT
Shortly after aguiring my '89, my water pump failed.  When my mechanic
replaced it, obviously we went with a new timing belt.  When I picked up my
baby though he told me that both balance shaft belts had broken and he
replaced those as well.  I thought that vibration was normal due to it being
a four banger, but after the replacement of these belts......WOW.

Replacing your belts would do the same for your car, and make that much more
pleasurable to drive.  That little ZZZZZZZZ to the sound is soooo awesome.
Let me know how you make out.

Fred

> Hi guys,
>
[quoted text clipped - 17 lines]
>
> VCS
darthpup - 17 May 2006 21:40 GMT
Actually surprised to hear the engine would run well without the
balance shafts working.
Could you describe how much vibration you experienced before
reconnecting the shafts?
Fred Aston - 18 May 2006 17:37 GMT
It actually felt like any American four cylinder from the 70's or 80's.
Since I'd never owned a Porsche before, I didn't think much of it.  Growing
up working on Ford and Mopars, I learned that the more cylinders you had,
the smoother the engine ran.  After this repair to my '89 944, I learned
that wasn't necessarily so.  My mechanic (definitely an expert on the breed)
assured me this caused no damage.  As with all repairs to this car, the
$1000 price tag on fixing it made me swear that it was going into the paper
for sale.  That is until I got in it and drove it home.  OH HOW I LOVE MY
CAR.

> Actually surprised to hear the engine would run well without the
> balance shafts working.
> Could you describe how much vibration you experienced before
> reconnecting the shafts?
William B Noble (don't reply to this address) - 18 May 2006 07:55 GMT
a warning - I would be very worried - not because there is no balance
shaft belt, but because it indicates that some idiot was working on
the car and didn't care to be thourough - I would personally take that
as a sign to IMEDIATELY change the timing belt, and add a balance
shaft belt, and check the tensioning rollers, etc.  

>Hi guys,
>
[quoted text clipped - 17 lines]
>
>VCS
Bill

www.wbnoble.com

to contact me, do not reply to this message,
instead correct this address and use it

will iam_  b_   No  ble   at  msn  daught   com
Fred Aston - 18 May 2006 17:41 GMT
Yes and no, Bill.  I totally agree with the timing belt replacement.  Keep
in mind though that the balance shaft belts are thin and relatively
delicate.  Haven't seen one last as long as a timing belt yet.  Just my $.02
worth.

>a warning - I would be very worried - not because there is no balance
> shaft belt, but because it indicates that some idiot was working on
[quoted text clipped - 33 lines]
>
> *** Posted via a free Usenet account from http://www.teranews.com ***
darthpup - 18 May 2006 18:53 GMT
This four cylider bias is fascinating.  I also have a Saab 900S with
four cylinders that runs as smooth as a clock. No balance shafts.
Maybe the 944 has some other design aspect that makes the balance
shafts necessary. (or optional for that matter)
Malc - 18 May 2006 19:30 GMT
> This four cylider bias is fascinating.  I also have a Saab 900S with
> four cylinders that runs as smooth as a clock. No balance shafts.
> Maybe the 944 has some other design aspect that makes the balance
> shafts necessary. (or optional for that matter)

NVH can be reduced by a manufacturer in lots of ways, balancer shafts are
used in several 'premium' engines although I guess having big pistons
probably made it harder to cancel out in other ways with the options
available in the late 70's.

IIRC Porsche just wanted it to feel "as smooth as a six" following criticism
over the 924 engines' harshness. Never driven a 924 but I've own quite a few
4-pots & never thought of them as being particularly harsh, I guess it
depends what you are used to.

A straight six would be nice, more refinement below 2k rpm would be good
too, there are a lot of ways in which this engine could have been better but
it was probably developed on a relatively low budget.

Malc.
Fred Aston - 18 May 2006 21:32 GMT
I pulled this from a website giving many specs on our beloved cars...
"In-line 4-cylidner engines were often plagued with vibrations so Porsche
negotiated a deal with Mitsubishi for the use of their 2-balance shafts."
It has a little more instreading reading if
interested.....http://www.conceptcarz.com/vehicle/z9949/default.aspx.

> This four cylider bias is fascinating.  I also have a Saab 900S with
> four cylinders that runs as smooth as a clock. No balance shafts.
> Maybe the 944 has some other design aspect that makes the balance
> shafts necessary. (or optional for that matter)
alordofchaos@yahoo.com - 19 May 2006 15:17 GMT
> I pulled this from a website giving many specs on our beloved cars...
> "In-line 4-cylidner engines were often plagued with vibrations so Porsche
> negotiated a deal with Mitsubishi for the use of their 2-balance shafts."

I've always wondered, wasn't the patent originally held by an American
company and then Mitsubishi purchased it?  For some reason, I always
think of Allison or Lockheed (think P38 Lightning, ironic that it's now
Mitsibushi's)

> > This four cylider bias is fascinating.  I also have a Saab 900S with
> > four cylinders that runs as smooth as a clock. No balance shafts.
> > Maybe the 944 has some other design aspect that makes the balance
> > shafts necessary. (or optional for that matter)

Displacement, I've heard, is the big issue.  I'll bet the Saab
displaced 2 liters or so.  I've read that once you go much over 2
liters, the vibration gets more noticeable.

I believe Honda's 2.2 doesn't use balance shafts (could be wrong) and
it's very smooth... however, the 2.4 in the Chrysler "cloud" cars
(Breeze, Stratus, etc) does use a balance shaft.  I don't remember
offhand which Japanese mfr makes those engines, but I'm thinking it was
Mitsu engine.  GM's 2.5 Iron Duke from the 80's was very shaky.
Fred Aston - 19 May 2006 16:47 GMT
Very ironic.  Especially since Mitsubishi was the company responsible for
the Japanese Zero during WWII.

Coincidentally, Porsche designed Nazi war equipment.  I know......this is a
little off topic, but it just made me go hmmmm.

>> I pulled this from a website giving many specs on our beloved cars...
>> "In-line 4-cylidner engines were often plagued with vibrations so Porsche
[quoted text clipped - 19 lines]
> offhand which Japanese mfr makes those engines, but I'm thinking it was
> Mitsu engine.  GM's 2.5 Iron Duke from the 80's was very shaky.
Fred Aston - 19 May 2006 16:53 GMT
Exactly.  Later 944s' displacement was increased to 2.7 and 3.0 in the "S"
models.

I remember when I got my baby, I thought the engine was incredibly large for
a four cylinder.  The car has a big nose and the engine takes up every bit
of room under the hood.

Looks like I've helped this string get far away from helping VCS's belt
question.  Sorry about that.  Best of luck with your repairs VCS.  Let me
know how you make out.

>> I pulled this from a website giving many specs on our beloved cars...
>> "In-line 4-cylidner engines were often plagued with vibrations so Porsche
[quoted text clipped - 19 lines]
> offhand which Japanese mfr makes those engines, but I'm thinking it was
> Mitsu engine.  GM's 2.5 Iron Duke from the 80's was very shaky.
William B Noble (don't reply to this address) - 20 May 2006 06:57 GMT
my point was not that the balance shaft is important, but rather that
the omitting of the belt indicates a lack of care and concern on the
part of hte mechanic.   by the way, when I drove a 944 as my regular
car and put 250K miles on it (from new), I did all my own belt changes
- I'd wait for the balance shaft to break, that was my sign to change
them both - never had a timing belt break.  so your theory is right -
the reason it's right is that the timing belt turns at 1/2 engine
speed and the balance shafts go at 2X engine speed, so the balance
shaft belt goes 4X as far as a timing belt in the same # of miles  \

>Yes and no, Bill.  I totally agree with the timing belt replacement.  Keep
>in mind though that the balance shaft belts are thin and relatively
[quoted text clipped - 6 lines]
>> as a sign to IMEDIATELY change the timing belt, and add a balance
>> shaft belt, and check the tensioning rollers, etc.

Bill

www.wbnoble.com

to contact me, do not reply to this message,
instead correct this address and use it

will iam_  b_   No  ble   at  msn  daught   com
Brian Moore - 31 May 2006 00:25 GMT
Let me add my 2 cents worth--- I replaced both the cam timing belt and
balance shaft belts myself.  At the time I knew there was one balance shaft
but not two (OK I can't read!).  The car ran fine but about 8 months later
(as I thought everything was OK the oil pickup tube broke and oil pressure
went to zero.  I was at idle in a parking lot so there was very little if
any damage-- in fact I can't see any change in the oil pressure now versus
before the break.  However -- if this were to occur at high speed I would
expect some damage.  Took the shop (and yes I had it done rather than pull
the pan myself and spend ten hours on my back-per the book and maybe longer
for me) 10 hours plus parts came to just short of $1200.  I would at the
very least replace and make sure that all is properly aligned.  Learn from
my stupidity.

Brian Moore
> my point was not that the balance shaft is important, but rather that
> the omitting of the belt indicates a lack of care and concern on the
[quoted text clipped - 27 lines]
>
> *** Posted via a free Usenet account from http://www.teranews.com ***
 
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