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Car Forum / Driving, Maintenance, Tuning / RVs / May 2005

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Upgrade from 15 amp to 30 amp

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rickyhaynes@comcast.net - 10 May 2005 02:44 GMT
Just purchased a 93 starcraft comet, it has 15amp service and I just
today ordered an AC unit. How do we upgrade it from 15 to 30amp to
support the AC it is a coleman 13.5 and do not want to be limited to
just running the AC. We are new to pop ups and need advicse, I want to
do the work but need the knowledge to do it.
AustinMN - 10 May 2005 14:12 GMT
rickyhay...@comcast.net wrote:
> Just purchased a 93 starcraft comet, it has 15amp service and I just
> today ordered an AC unit. How do we upgrade it from 15 to 30amp to
> support the AC it is a coleman 13.5 and do not want to be limited to
> just running the AC. We are new to pop ups and need advicse, I want to
> do the work but need the knowledge to do it.

Do you already have basic wiring skills?  This post assumes that you
do.

You will need to replace the service cable (the one from the coverter
to the campground power post) with one rated for 30 amps (and with a 30
amp plug).

Then, you will need to add a 20 amp circuit for the A/C.  This usually
starts at the converter, where there will be a 15 amp breaker (or
fuse).  You will need to add a 20 amp breaker to that and wire the new
circuit from there.

The 20 amp circuit will need to be wired with materials that are all
rated for 20 amps - wire, outlet, etc.

If the new outlet is not going to be right near the converter, then you
will need to position it and route wires so that they will not be
exposed to weather or road hazards, nor where wire would be walked on,
tripped on, slept on, etc.

Personally, I would use UF (Underground Feeder) cable for moisture
protection, but UF is more expensive.

Don't consider this complete instructions.

Austin
Bob L. - 10 May 2005 16:26 GMT
Hi:

I was in charge of the electrical department for Home Depot (Please shop
at
Lowes instead) for 3 years and although not an electrician, am well versed
in wiring.

The 30 amp circuit feeding the whole camper will need 10 gauge wire. You
can
purchase from Lowes (usually less expensive than an electrical supply
house)
SJO 10-4 wire.  This is a rubber flexible wire that is waterproof, oil
proof
etc...and will work just fine.  It will be about 1 inch think.  I would
purchase about 25-30 feet.  You could use 8 gauge wire which is good for
40
amps but that would be overkill.  Wouldn't hurt anything although I am not
sure if the connectors will accept 8 gauge.

In the wire SJO 10-4 you will find 4 wires...black and red carry the
current, white which returns the current and green which is ground (and I
hope NEVER returns the current! If so, you have a short!)

The connectors cost about $20 each and the wire is something like $1.25
per
foot - can't remember exactly.  I changed the wiring on my camper.  I cut
a
4 foot section to run from the converter to the wall of the camper where I
placed a female connector permanently mounted.  I placed a male connector
on
the remaining 25 foot of cable and now I can store it in the storage area
of
the camper.  This freed up a 2x2x2 foot space where we keep a comforter
and
blanket!

From the 20amp breaker in the camper you will need 12 gauge wire to
connect
to the A/C.  Someone suggested using outdoor wire (UF) which will work
just
fine and is only pennies more per foot than indoor wire.  The wire inside
your camper (at least in mine) is NM (indoor) wire, same as in your house.
Now, if you plan on keeping the wiring inside the camper then this type
(NM
indoor) will work fine.

If the wire will be exposed to sunlight then outdoor wiring is absolutely
needed.  Why? Because UV light breaks down plastic - makes it brittle and
the casing around the wire could come off.  The casing on UF wire is
resistant to the UV frequency and does not become brittle.

You can purchase precut 25', 50' and 100' rolls which will save you money.

We have a Coleman Rio and do not have an A/C.  I installed an outside
watertight outlet under the camper and wired it to the 20amp circuit on
the
converter.  Now I have a 15amp and 20amp circuit outside the camper so I
can
make toast and bacon at the same time!!!!!!

Disclaimer:  This is not advice from a licensed electrician!  Use this
advice at your own risk!

If you have any questions, please let me know.

Bob Lally and family
1998 Coleman Rio
2001 Nissan Pathfinder

> rickyhay...@comcast.net wrote:
> > Just purchased a 93 starcraft comet, it has 15amp service and I just
[quoted text clipped - 30 lines]
>
> Austin

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AustinMN - 10 May 2005 18:40 GMT
<snip OK to this point>

> In the wire SJO 10-4 you will find 4 wires...black and red carry the
> current, white which returns the current and green which is ground (and I
> hope NEVER returns the current! If so, you have a short!)

Are you sure?  This sounds like 240V/50 amp setup - 30 amp service is
only 120V.  Unless I am making a mistake, the 30 amp plug on my camper
has three connectors, which would be hot (black), neutral (white), and
ground (green or bare - s/b green in this case).

I doubt I am making a mistake, because I can plug my 30amp plug into a
simple adapter that then plugs into a 20 amp outlet with no loss in
service (except only 20 amps instead of 30 amps).  If 30 amp service
used both red and black, connecting it to a standard 20 amp outlet
would have to leave one half of the 240V dead - half the circuits would
not work.

<snip OK after this point>

Austin
Tom  J - 10 May 2005 19:54 GMT
> <snip OK to this point>
>
[quoted text clipped - 22 lines]
>
> <snip OK after this point>

I would add that you can buy a 25 foot 30 amp extension cord from
Wal-Mart and cut the female end off and wire it into the fuse/breaker
box cheaper than you can buy the parts and make one.  You could also
put a short cable with a male plug from the box and use the extension
cord without modifying.

Tom J
who also knows 30 amp RV is only 3 wires  ;-)
meldx - 11 May 2005 13:43 GMT
oups.. should have read the whole thread before answering!

Mel

Tom J a écrit:

>><snip OK to this point>
>>
[quoted text clipped - 33 lines]
> Tom J
> who also knows 30 amp RV is only 3 wires  ;-)
Bob L. - 11 May 2005 03:54 GMT
Hi:

The connector could very well be 3 wires I'll have to go out and take a
look
at the converter.  I thought I remembered 4.  Well, even if it is 3 you
could still have 2 hots and a ground/neutral combination making 220/240.

If only 120v then 10-3 SJO would be sufficient as you only need the 3
wires
(hot, neutral and ground)

Austin, I think you are right - only 120v

Bob

> <snip OK to this point>
>
[quoted text clipped - 18 lines]
>
> Austin

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meldx - 11 May 2005 13:45 GMT
you definitely don't want to put 240V into the trailer

Mel

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Bob L. - 11 May 2005 14:02 GMT
Mel:

Are you French?  I see you using a bit of French there...

Bob

> you definitely don't want to put 240V into the trailer
>
[quoted text clipped - 46 lines]
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meldx - 12 May 2005 12:59 GMT
Yes Bob, my first language is French, fortunately, when I was young, I
had some English speaking friends, so now I now both!

Mel

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> Mel:
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greers - 10 May 2005 20:13 GMT
As an engineer by training, I am going to go conservative and advise
against adding any unnecessary plugs or extensions into this, although
I like the idea of saving the storage space.  It will probably be
perfectly fine if you keep all the prongs and sockets clean, but it
just adds one more potential place for dirt or corrosion resulting in
voltage drops or worse, overheating.

I would come straight out from the converter box with the minimum
length cord, equipped with male plug on the end, to reach the
campgrounds outlet box.  Certainly 20 to 25 feet would be max in my
mind.  Also, I believe the 30 amp campground circuits are only 3 wire
arrangments, but do use 10 gage as Bob suggested.

Also, I am not registered or licensed either so use this advice at your
own risk and don't attempt any of this if you aren't familiar with
basic wiring and how to make the proper connections, etc.
rickyhaynes@comcast.net - 11 May 2005 01:57 GMT
Thanks, you all are awsome I am armed with enough knowledge from this
post to get the gob done. Yes I do have basic electrical experience and
now understand how this works. Thanks and god speed to all.
meldx - 11 May 2005 13:43 GMT
Bob, you are referring to a 240V wire (2 phases of 120V).. that's not
what is needed here.  It's a one phase 120V with 30 amp.

An easy way to get the good wire is either to buy it at a RV shop or go
at wal-mart or any other  and buy an 30AMP RV 25' extension cord.  Cut
the end (female) that you'll need to plug into the converter.. splice
your wires and voila!

it's probably cheaper to do it this way vs buying the parts.  Here in
Quebec, it costs about 40$ for the cord.  If you're lucky, you may even
find an old-scrap TT (maybe one that was involved in an accident) and
buy the cord from the scrap yard.

Mel

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