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Car Forum / Driving, Maintenance, Tuning / RVs / May 2006

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Hitch pin question

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Dan Ward - 14 May 2006 18:21 GMT
I'm looking for help with my hitch pin. I pull a 5500lb trailer. The pin I
use to hold hitch in the received measures .625 (5/8th of an inch) but whole
in the receiver on the truck is more like .68 which is about the same
diameter of the whole in the ball carrier. .625 pin seems to be as large as
they come. Everything is brand spanking new so it is not like things are
worn.

What gives? This makes for a nasty clunk every time you stop or start.
Oliver - 14 May 2006 18:44 GMT
> What gives? This makes for a nasty clunk every time you stop or start.

Look at the anti-rattle devices on this site. You can probably find similar
items at any truck accessory store.

http://www.hiddenhitch.com/

Oliver
2000 Galaxy
Kegger - 14 May 2006 19:16 GMT
Ok first the reason the hole is bigger is to allow you to be able to get
the pin in. Now this may seem a bit large but your only talking about
.055 (55 thousandths) difference in size that's only .0275 on a side.
Now if your pin gets a bit rusty or has a build up on it of something
then this allows you to still be able to put the pin in. We don't like
things that fit to tight and make life harder on us we like to be able
to put it in easily and pull it out without effort it's a Man thing....
Now that the comedy is over.. size wise is based on the Hitch's ability
to handle a certain amount of weight plus a safety factor. The pin is
hardened to a point not fully hardened as it would break but hardened
enough to allow it to have a tensil strength at least enough to keep it
from bending or snapping.

> I'm looking for help with my hitch pin. I pull a 5500lb trailer. The pin I
> use to hold hitch in the received measures .625 (5/8th of an inch) but whole
[quoted text clipped - 4 lines]
>
> What gives? This makes for a nasty clunk every time you stop or start.
Andrew - 15 May 2006 02:11 GMT
> I'm looking for help with my hitch pin. I pull a 5500lb trailer. The pin I
> use to hold hitch in the received measures .625 (5/8th of an inch) but whole
[quoted text clipped - 4 lines]
>
> What gives? This makes for a nasty clunk every time you stop or start.

I found that the clunks are more likely caused by the draw bar not
fitting well in the receiver. Simply inserting some type of shim along
two adjacent sides of the bar clears the noise right up. I used some
scrap aluminum sheet I had laying around.
Dan Ward - 15 May 2006 02:46 GMT
Yep I have shims which helps when the trailer is not hooked up. Mine is
actually moving in and out when the trailer is hooked up about .050 inches
(3/64) which makes a most unnerving thunk every time you stop and another
thunk when you start moving.

>> I'm looking for help with my hitch pin. I pull a 5500lb trailer. The pin
>> I use to hold hitch in the received measures .625 (5/8th of an inch) but
[quoted text clipped - 9 lines]
> adjacent sides of the bar clears the noise right up. I used some scrap
> aluminum sheet I had laying around.
Chris Cowles - 15 May 2006 02:49 GMT
> Yep I have shims which helps when the trailer is not hooked up. Mine is
> actually moving in and out when the trailer is hooked up about .050
> inches (3/64) which makes a most unnerving thunk every time you stop and
> another thunk when you start moving.

Get a bigger pin?
Andrew - 15 May 2006 02:50 GMT
Perhaps you could find a larger pin? I think you might find one at a
truck stop parts centre. Then you could drill your receiver and drawbar
to accept the larger pin.

> Yep I have shims which helps when the trailer is not hooked up. Mine is
> actually moving in and out when the trailer is hooked up about .050 inches
[quoted text clipped - 14 lines]
>>adjacent sides of the bar clears the noise right up. I used some scrap
>>aluminum sheet I had laying around.
Kegger - 15 May 2006 03:30 GMT
DO NOT DRILL YOUR DRAWBAR AND RECEIVER!
Manufacturers engineer this stuff for use in a particular way. Drilling
it out removes the hardening on the outside of the bar and receiver hole
it's the best way I know of to lose your trailer from the hitch failing.
Consider this a reminder a very serious reminder.

> Perhaps you could find a larger pin? I think you might find one at a
> truck stop parts centre. Then you could drill your receiver and drawbar
[quoted text clipped - 18 lines]
>>> along two adjacent sides of the bar clears the noise right up. I used
>>> some scrap aluminum sheet I had laying around.
Jim Redelfs - 15 May 2006 12:06 GMT
                *** R E M E M B E R !  ***
  You heard it on The Internet<tm> so it MUST be true.
         --==> ASCII "art" is a dying art <==--

> DO NOT DRILL YOUR DRAWBAR AND RECEIVER!
> Manufacturers engineer this stuff for use in a particular way. Drilling
> it out removes the hardening on the outside of the bar and receiver hole
> it's the best way I know of to lose your trailer from the hitch failing.
> Consider this a reminder a very serious reminder.

With all due respect, I am skeptical of the accuracy of this claim.

It occurs to me that the entire drawbar is "hardened".  To be unable to
SLIGHTLY bore-out the hole in either the receiver or drawbar to accommodate a
SLIGHTLY larger sized pin would be in the same league as being told I can't
bore-out my V8 engine .030 over.

I expect that the "slap" or SLOP as it's also known, is an issue to only those
NOT using a weight-distributing hitch.  Of course, that is virtually ALL popup
camping trailers.

When I arrive at my destination with my load-equalized-hitched travel trailer,
most of the time the hitch pin is LOOSE through the receiver - I don't even
NEED the pin during towing!  Not so with a dead-weight lash-up.

Banging the tow vehicle and trailer back-and-forth while underway is probably
more of an annoyance than any mechanical wear issue.  Still, it should not
have to be tolerated.

My sister's new camping trailer make a TON of racket when we first drove away
from the dealership.  The hitch contractor, an older, white, Sanford &
Son-type operation downtown (and he does GREAT welding!) installed a
1-7/8-inch hitchball and the trailer came with a 2-inch coupler.

We crashed and banged our way back downtown, Lamont found a rusted, 2-inch
hitch ball laying around somewhere, installed it and all was fixed.

My 1987 Starcraft Galaxy (12-ft box) never "crashed and banged" at the hitch
and that was with three subsequent tow vehicles using a Class I, II & III
hitch, respectively.

Don't put up with it.  I think the padded hitch pins might be OK but there's a
LOT of "work" going on back there.  That's why I can only assume that shims
would be a temporary solution, that they would quickly wear out.  If the pin
you have is too small, simply get the next size larger and see if it fits.  
They're cheap.  If it doesn't, get the drawbar and receiver drilled-out and
USE the new pins.

Caveat:  This is the internet:  If you do what is suggested here, keep an eye
on the drilled-out area at EVERY stop for the first, several stops during
initial towing to ensure that the hitch isn't failing due to the recent <ahem>
modification.  Translation:  You're on you own.  Good luck!
Signature

           :)
JR

2000 Skamper Ultra 249 TT
2002 Chevrolet Silverado 2500HD
Vortec 8100 - Allison 1000

Kegger - 15 May 2006 12:22 GMT
Jim with all due respect I am a Journeyman Machinist. I've dealt with
metals all my life. I can tell you that taking out .050 may not make a
difference at all but do you really want to take the chance?
Who made the drawbar and pin? How was it hardened? Did they Put a case
harding compound on it to harden the outside a bit more to stop the pin
from Egging the hole or stop the material from tearing under load? Is
there a minor flaw in the material that is allowed in the manufacture
process as there is a safety factor built in for a minor flaw that would
be removed when you drill it out? What if your drill "walks" and you end
up taking out .2 instead of .05?
I've investigated failures in manufacturing I've seen things fail such
as crane hooks where everything in the world was done to make sure they
will hold what they are supposed to and they decide since they need a
adapter to weld a small amount of metal to the hook. The temper of the
metal was changed and the hook failed under maximum stress allowed. But
because the hook was changed the company who made it wasn't at fault and
our insurance company made life miserable trying to get payment.
"It Happens"

>                  *** R E M E M B E R !  ***
>    You heard it on The Internet<tm> so it MUST be true.
[quoted text clipped - 48 lines]
> initial towing to ensure that the hitch isn't failing due to the recent <ahem>
> modification.  Translation:  You're on you own.  Good luck!
Tom Shaw - 15 May 2006 17:53 GMT
Apparently you never heard of case hardening.  If you are not a mechanical
engineer you should shut up.  It doesn't matter what occurs to you.
TS
>                 *** R E M E M B E R !  ***
>
> With all due respect, I am skeptical of the accuracy of this claim.
>
> It occurs to me that the entire drawbar is "hardened".
Kegger - 15 May 2006 19:36 GMT
Tom, Please let's respect each others opinion here. If you have a
opposing view post it don't beat them to death with it.
We're campers not gang members let's act like it and help each other.
Thanks.

> Apparently you never heard of case hardening.  If you are not a mechanical
> engineer you should shut up.  It doesn't matter what occurs to you.
[quoted text clipped - 5 lines]
>>
>>It occurs to me that the entire drawbar is "hardened".
Jim Redelfs - 16 May 2006 02:43 GMT
> Apparently you never heard of case hardening.

Why is that apparent?  Regardless, it's amazing the things I've never heard
of.  I don't even KNOW all of them yet.

> If you are not a mechanical engineer you should shut up.

If you are not a C.P.A. and agree to join me, I'll shut up.   <sigh>

> It doesn't matter what occurs to you.

Au contraire, my coarse "friend".

What occurs to me matters VERY much - to me, at least.

(Translation:  Byte me!)

Pppppppbbbbbbbffffffftttttttt!
Signature

           :)
JR

altar nospam - 16 May 2006 05:21 GMT
>> Apparently you never heard of case hardening.
>
[quoted text clipped - 12 lines]
>
>(Translation:  Byte me!)

I have Tom Shaw filtered in more than one newsgroup. He is a
consummate a.shole with very little to contribute to any discussion of
anything.

Tom
Tom Shaw - 16 May 2006 18:42 GMT
What is apparent is that you are an opinionated a.shole who is not afraid to
opine on things that you dont understand with the result that you are
willing to offer advice on matters which affect the safety of trailering.
When you offer advice on fixing holes in the roof or the value of air
matresses what you say is not going to hurt anybody.   I guess you think
being a CPA is some kind of certification of genius.
TS

>> Apparently you never heard of case hardening.
>
[quoted text clipped - 15 lines]
>
> Pppppppbbbbbbbffffffftttttttt!
Andrew - 16 May 2006 01:34 GMT
I too find it hard to believe that drilling the hole out will alter the
properties of the steel (or hitch design) enough to make it unsafe.
First, Drilling one size up will not create enough heat to alter any
hardening (if any). Second, I think of custom hitches that are not
hardened at all and are subject to a fair bit of welding, cutting and
drilling before installation. Third I can't imagine any circumstance
that would allow the pin to be pulled through 2 or more inches of steel
(plus the additional steel welded to the receiver opening.)

If what you state is in fact true then I would assume that his receiver
is already dangerous due to the wear present at the pin hole. The forces
on the receiver are magnified by the slop and will accelerate the wear
which will definately affect the structure of the steel.

In any case a quick call to the hitch manufacturer or licensed installer
would clear this up pretty quick.

> DO NOT DRILL YOUR DRAWBAR AND RECEIVER!
> Manufacturers engineer this stuff for use in a particular way. Drilling
[quoted text clipped - 24 lines]
>>>> along two adjacent sides of the bar clears the noise right up. I
>>>> used some scrap aluminum sheet I had laying around.
Kegger - 16 May 2006 03:08 GMT
What wear he didn't say there was any wear. You have no idea what you
are talking about but to give you a example drilling a larg hole
generates much more heat then you think. drilling a hardened hole will
generate even more. So how deep does Case hardening go? You tell me
since you think you know so much.... Case hardening that is the outside
hardened will only go about .030 to 075 deep unless you oil treat or
chemical harden the material. Tempering the metal which also makes it
stronger can be damaged at the site by heat as well. Drawbars with
Chrome can be damaged by drilling past the chrome hardening on the
outside. If you cause a sharp scrape by a chip while drilling you need
to polish it out any sharp edge can be broken much easier then a rounded
soft edge. Proven engineering fact.
Now as for a Licensed installer they don't know anything other then how
to put the hitch on and how to make it work according to the
manufacturer. Should you wish to contact someone write to a manufacterer
online and ask them what could happen when a hitch is drilled out for a
larger pin.... then ask them if they would still be responsible if the
pin or drawbar failed?
I don't think so...

> I too find it hard to believe that drilling the hole out will alter the
> properties of the steel (or hitch design) enough to make it unsafe.
[quoted text clipped - 42 lines]
>>>>> along two adjacent sides of the bar clears the noise right up. I
>>>>> used some scrap aluminum sheet I had laying around.
Andrew - 17 May 2006 05:25 GMT
You have assumed a lot. Your entire argument is based on the fact that
you believe the hitch is case hardened. Even if this were the case, and
I've not seen any evidence of it, careful drilling and the use of a
lubricating coolant takes care of any heat problem. If you have any
evidence of case hardening, please provide it.

You suggest that the case hardening goes .030 to .075" deep. Since the
receivers are usually constructed of .125" steel with a forged steel
collar at the opening, that much hardening (a minimum of half the
materal thickness) would make the receiver too brittle to be safe.

If there is enough slop in the assembly to make the noise to OP is
complaining about then eventually the forces involved will wear the hole
or pin to the point where they will not be safe.

In any case. You're beginning to sound like the know it all type jerk
whose advice I would rarely take without a second opinion. Could you try
to keep it civil?

The best advice is still to contact the manufacturer for help.

> What wear he didn't say there was any wear. You have no idea what you
> are talking about but to give you a example drilling a larg hole
[quoted text clipped - 64 lines]
>>>>>> along two adjacent sides of the bar clears the noise right up. I
>>>>>> used some scrap aluminum sheet I had laying around.
AustinMN - 17 May 2006 18:44 GMT
> In any case. You're beginning to sound like the know it all type jerk
> whose advice I would rarely take without a second opinion.

Indeed.  He has never posted on this newsgroup before this thread (at
least under the name Kegger) and only has ten posts in all of usenet.
A definite killfile candidate.

Austin
Kegger - 17 May 2006 18:53 GMT
Believe what you want killfile me anytime... and as far as posting on
this group you will find me under a variety of names none of which I'll
give you. But go ahead and drill your receiver and bar... You deserve
what you get....

>>In any case. You're beginning to sound like the know it all type jerk
>>whose advice I would rarely take without a second opinion.
[quoted text clipped - 4 lines]
>
> Austin
AustinMN - 17 May 2006 21:24 GMT
> Believe what you want killfile me anytime... and as far as posting on
> this group you will find me under a variety of names none of which I'll
> give you.

1) Admitting to Imposter:
http://redwing.hutman.net/~mreed/warriorshtm/impostor.htm
"Of course, there are sinister, even criminal reasons Impostor would
lie about who he is, but more often he fakes it to lend weight to his
arguments, or simply to amuse himself. Impostor's requisite imagination
and good writing skills can make him a formidable enemy, but even the
best Impostors will eventually blunder and reveal their true identity.
Once uncovered, Impostor always flees the field, but he may return in
another form - you just never know..."

2) Or maybe Stealth:
http://redwing.hutman.net/~mreed/warriorshtm/stealth.htm
"Because of his cowardice Stealth is often dismissed by other Warriors
as an unworthy adversary."

Elsewhere in this thread you've proven that you are:
3) Blowhard: http://redwing.hutman.net/~mreed/warriorshtm/blowhard.htm
"Blowhard feels the need to present his credentials before entering the
fray..."

4) And, of course, Klaxon:
http://redwing.hutman.net/~mreed/warriorshtm/klaxon.htm
"CAUTION: Evil Clown or even Klaxon himself may sometimes spread false
alarms just to stir up trouble."

> But go ahead and drill your receiver and bar... You deserve what you get....

Indeed.  I cut 2" off of my drawbar and drilled a new hole (not just
enlarge the existing one).  Since then, it has been used to tow a 3,500
lb. trailer more than 25,000 miles (including lots of stop & go traffic
and plenty of steep mountain passes).  The hoe in the draw bar is in
like-new shape.

<snip stuff he top-posted over>

Austin
Andrew - 17 May 2006 23:45 GMT
>>In any case. You're beginning to sound like the know it all type jerk
>>whose advice I would rarely take without a second opinion.
[quoted text clipped - 4 lines]
>
> Austin

I like the definitions you posted. I too found that he was pushing the
"I am a machinist and know all" line pretty hard. Maybe he forgot that
there are engineers out here in cyberspace and engineers tell machinists
what to do.
Frank Tabor - 18 May 2006 00:10 GMT
>there are engineers out here in cyberspace and engineers tell machinists
>what to do.

Only if they have a note from their mommy.  Otherwise a smart engineer
comes and asks the machinist if the job can be done and the best way to
do it.  then goes back and draws the plans.
Signature

Frank Tabor

Andrew - 18 May 2006 13:57 GMT
>>there are engineers out here in cyberspace and engineers tell machinists
>>what to do.
>
> Only if they have a note from their mommy.  Otherwise a smart engineer
> comes and asks the machinist if the job can be done and the best way to
> do it.  then goes back and draws the plans.

Not when it comes to metallurgy or design. The machinist can most likely
offer the best advice on process though this isn't what we were discussing.
AustinMN - 17 May 2006 18:40 GMT
> You have no idea what you
> are talking about...

And if you honestly believe these things are hardened at all you have
no idea what you are talking about.

Austin
eddie07 - 16 May 2006 09:35 GMT
I have a related question on hitch pins . My hitch pin works fine wih
just an occassional noise. I had another concern related to security so
I bought a new hitch pin with a key and lock on the straight end .Yale
I think .  It also comes with a sleeve to take up the slop in my larger
hole. My question is "are these things as safe towing than simple pin
with cotter pin arrangement I now use, assuming I allways double check
to see if the critter is actually locked of course?" ( I wish they put
a cotter pin on the end too as a failsafe)
Thanks

Eddie
Jim Redelfs - 16 May 2006 11:57 GMT
> "are these things as safe towing than simple pin
> with cotter pin arrangement I now use, assuming I
> allways double check to see if the critter is actually
> locked of course?" ( I wish they put
> a cotter pin on the end too as a failsafe)

It is never as SAFE as can be if you tow with LOCKED devices that hitch the
trailer to the tow vehicle.

You DO NOT want to be fumbling through your pockets for KEYS, trying
frantically to unhitch from a burning trailer.

The drawbar, swaybar and trailer coupler on my lashup, when I am actually
towing, are properly secured by a finger-removable cotter pin or equivalent.

This, of course, REQUIRES that the driver closely inspect the hitching upon
returning to the lashup following a pit stop against the possibility that a
vandal has pulled the pins.

/paranoid rant

Whenever the camper is not hitched to the pickup, the hitch drawbar is locked
in the trailer coupler.  It just hangs there.  Summer, winter...  This gets it
out of the way (saving my shins) at the back of the pickup and secures both
the drawbar and the trailer.

Another awesome trailering accessory:  Trailer Life magazine.

Much of what I know or have learned, as in this post, I learned by reading the
magazine.  I have subscribed "forever".

               :)
JR

1987 Starcraft Galaxy
1982 Chevrolet Caprice Classic Station Wagon
(archival)
Signature

           :)
JR

eddie07 - 17 May 2006 15:45 GMT
> It is never as SAFE as can be if you tow with LOCKED devices that hitch the
> trailer to the tow vehicle.
[quoted text clipped - 8 lines]
>                 :)
> JR
Thanks JR   , You helped clear up my thinking. I'll use the quick
release cotter pins in towing and the locks when im parked for any
length of time in an insecure situation , not forgetting to change them
oc. Irealize that if someone wants the camper bad enough they may get
it but this would at least offer a challenge in most conditions.
I subscribe to Trailer life , great mag.  Does anyone have feed back on
Pop Up Times another mag that's publshed 6x a year ? Wondered if it was
worhwhile

Eddie07
Tomes - 18 May 2006 03:05 GMT
>> It is never as SAFE as can be if you tow with LOCKED devices that hitch
>> the
[quoted text clipped - 19 lines]
>
> Eddie07

The Pop UP Times has a website here, FYI:
http://www.popuptimes.com/
Tomes
Calif Bill - 18 May 2006 05:30 GMT
>> It is never as SAFE as can be if you tow with LOCKED devices that hitch
>> the
[quoted text clipped - 20 lines]
>
> Eddie07

I use a lock at all times.  Used to have a combination lock, but now have  a
key lock.  In all the years of towing, I have had one fire and that was the
tow car for my race car, and the fuel line broke.  A couple of extinguishers
and a bad experience with the insurance company and all was good to go.  If
the trailer is burning, you have car insurance, and most times, your could
release the hitch and pop the trailer off the receiver with a little help.
I tow a boat and would never leave the stinger in the receiver in when not
towing, as rust can lock the bar securely in the hole.  Most fires, while
towing are probably from either an unfused electrical wire or a tire
catching fire from being towed flat.
 
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