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Car Forum / Driving, Maintenance, Tuning / RVs / December 2006

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Cummins engine light question

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Steve B - 04 Dec 2006 02:39 GMT
2006 Dodge Cummins 2500

I just got back from a trip.  The mileage was 7300 before the trip, now it
is 7600.  I KNOW the oil was to be changed before the trip, but it didn't
happen.  I was in temperatures that ranged from 1 degree to 35 degrees.  I
used the plug in block heater at night.

The engine light started coming on right at 7500 miles.  That little pale
light that looks like an engine.  Is this from not changing the oil (and how
does the engine tell this?), or something else.  We left to come home, and
the temperature was about 20 degrees F.  The instrument indicated that the
water temp was about 180 or even a little less.  I am reading about the
coverings of the radiators that are used in cold weather.  By the time we
reached Vegas, it was about fifty, and I thought the light would go off if
it was due to low engine temperature.  The light didn't go off.

Are these radiator blockers really necessary?  We range in a wide band,
living in Las Vegas, and traveling up to Southern Utah regularly.  I would
use it only when going up to the cold climate.  We will be moving there
soon, so will have more opportunities to use it regularly.

I am going to change the oil tomorrow.  I PROMISE!  And I'll check all the
thinguses that I can check.  Heck, I'll even read the manual to see what
they say about the blankets in front of the radiator.  I actually did read
the manual regarding the block heater, and recall mention of the intentional
radiator obstruction, but IIRC, the manual does not go into real detail on
it.

Can the engine light come on if the temp is too low?  Shouldn't it go off
when ambient temp is over 40 F?

Help appreciated.

Thanks.

Steve
Tomes - 04 Dec 2006 02:53 GMT
> 2006 Dodge Cummins 2500
>
[quoted text clipped - 32 lines]
>
> Steve

Here is what I would do.  Find out exactly what turned the light on and not
leave it to speculation.  Go to an Autozone if you have one and ask them to
use their house code reader to read the OBD II codes (the big assumption
here is that these bigger rigs have on board diagnostics - I have a hard
time imagining that they would not...).  Then go here to find out what the
code means:
http://www.obdii.com/codes.html
These codes are universal for all makes.  You can also get a code reader for
maybe $75 or so and have it always (and become the favorite guy in your
neighborhood for when things go wrong, lol)

Once you know what is causing this light to come on you can begin to discuss
what to do.  Otherwise it is like going to a doctor and saying that I have a
pain and offering no other clues.  ;-)
Tomes
Steve B - 04 Dec 2006 03:28 GMT
>> 2006 Dodge Cummins 2500
>>
[quoted text clipped - 49 lines]
> that I have a pain and offering no other clues.  ;-)
> Tomes

Thanks a bunch.  I know that electrical test equipment will save a lot of
time and money.  I just fixed my two year old oven for $62, and they wanted
$379.  I read the error codes and followed the tech guide that was hidden
under a panel.

I shall start shopping tomorrow.  Any brand names you like more than the
other?

Steve
Jim Redelfs - 04 Dec 2006 03:28 GMT
> The engine light started coming on right at 7500 miles.

Cynical Mode: ON

The [Check Engine] light is rarely anything more than an indication that your
friendly Mr. GoodWrench, DodgeWrench or FordWrench needs to make a boat
payment.

When the [Check Engine] light comes on, it indicates that the onboard computer
has set a code.  That code usually indicates the failure of some obscure,
miniscule component of the emissions control system.  (Thank-you, Big Brother)

While the new vehicle warranty of many vehicles is 3-years/36k miles, the
[federal agency du jour] mandated that the emissions control system(s) of all
new vehicles are covered for 50k miles.  This was one of the prime drivers
behind the introduction of the dreaded Check Engine light.

If the vehicle runs OK otherwise, and all fluid levels are OK, you probably
have little to worry about.  Changing the oil will probably NOT reset the
light.  Only a trip to Mr. [Whomever]Wrench will accomplish that.  Good luck.  
You probably don't need it.
Signature

           :)
JR

Steve B - 04 Dec 2006 04:15 GMT
>> The engine light started coming on right at 7500 miles.
>
[quoted text clipped - 23 lines]
> luck.
> You probably don't need it.

I didn't say that I drove 185 miles from the time I first saw the light.  I
DID keep an eye on the oil, water temp, and electric gauges, though.  This
is my new puppy, and I don't want to hurt it by doing something stupid.

I like Tomes' idea of buying a code reader.  I am lucky, though, that my
mechanic is a 20 year friend, and he will tell me if it is something I
should fix myself or bring it in.

He once put in a set of king pins on a Ford truck I had when Big O quoted me
$800 "for everything" including tie rod ends that I didn't need.  Total cost
.............. $130.  He's like that.  Just fixes what needs it.  Tells you
if you need something soon, and tells me when I need to get off the couch
and do it myself.

Steve
withheld - 04 Dec 2006 12:40 GMT
>>>The engine light started coming on right at 7500 miles.
>>
[quoted text clipped - 39 lines]
>
> Steve

Steve,
Keep this man a a friend.  The best thing to do is to find out what you
can do for him so he has the time to help you.

Next thing.
Get the OBDII reader, I have a 39$ cheapy that does work and a really
nice set that plugs into my laptop and gives me back all kinds of
information - it wasn't cheap.  I use both.

I do not remember the Dodge truck IP specifically, but many vehicles
have two (2) annoying little lights.

One is the MIL - maintenance indicator lamp- It idicated that the engine
control unit doesn't like something (anything that it can) that it is
seeing.

The other is the periodic service indicator.  This is the one that says
"Change the oil- etc....)  Make sure you know which it is.

Good luck guy
b b - 05 Dec 2006 02:21 GMT
> Changing the oil will probably NOT reset the
> > light.  Only a trip to Mr. [Whomever]Wrench will accomplish that.  Good
[quoted text clipped - 16 lines]
>
> Steve

I have an OBDI analyzer that will read AND reset trouble codes.  It will
also operate with the engine running to read the sensor data on the OBDI
bus.  It cost less than $200.  It's an Actron CP9145.  Note that it
cannot decode proprietary codes, only the Gov't required codes.

I'd bet if it is an OIL CHANGE DUE alarm, it is reset with some
complicated sequence of key on and some button or buttons on the
dashboard.  READ the instruction book VERY thoroughly or ask your
dealer.

I strongly disagree with the poster indicating that a sensor malfunction
is not something you need to fix.  The engine controls on computer
controlled engines RESPOND directly to these sensors.  If you do not
CARE about the mixture your engine runs with, disregard a malfunctioning
oxygen sensor;  let the thing carbon up, wreck your catalytic converter,
and get lower fuel mileage...or fix it.  When you KNOW what the problem
is, you'll have Mr Goodwrench doing only what is necessary, not paying
for his kids braces on your pocketbook....or you can buy the sensor and
replace it yourself.  In MA where we live, an engine malfunction light
is automatic rejection at inspection time too....

HTH,
Barrie B
Tomes - 05 Dec 2006 04:58 GMT
> I have an OBDI analyzer that will read AND reset trouble codes.  It will
> also operate with the engine running to read the sensor data on the OBDI
> bus.  It cost less than $200.  It's an Actron CP9145.

This is an OBD II reader unit.
RAM³ - 04 Dec 2006 04:47 GMT
> 2006 Dodge Cummins 2500
>
[quoted text clipped - 32 lines]
>
> Steve

Try reading the Owner's Manual: in the back of it there's a Diagnostic
Checklist.

To get the "codes" you don't need a specialized reader - just cycle the
ignition key from OFF to ON 3 times [without starting the engine] and any
"codes" will be displayed where your Odometer reading is normally shown.
[Right below the Speedometer - not on the overhead console! <G>]

BTW - you might want to pick up one of these:
http://www.genosgarage.com/prodinfo.asp?number=DFSM06_CD just in case. Not
only does it contain the codes, it tells you what to fix and how to fix it.
Steve B - 04 Dec 2006 05:58 GMT
>> 2006 Dodge Cummins 2500
>>
[quoted text clipped - 46 lines]
> only does it contain the codes, it tells you what to fix and how to fix
> it.

You da man, Ram!

Thanks.

Steve
Rick Onanian - 04 Dec 2006 11:01 GMT
> To get the "codes" you don't need a specialized reader - just cycle the
> ignition key from OFF to ON 3 times [without starting the engine] and any
> "codes" will be displayed where your Odometer reading is normally shown.
> [Right below the Speedometer - not on the overhead console! <G>]

Used to be most/all vehicles had similar procedures. I wish there was a
scanner-free code retrieval procedure for my truck. Since OBD II came
out, most vehicles now require a scanner, which at least is partially
standardized. These days they're cheap, too; $50 at Harbor Freight or on
eBay.

> BTW - you might want to pick up one of these:
> http://www.genosgarage.com/prodinfo.asp?number=DFSM06_CD just in case. Not
> only does it contain the codes, it tells you what to fix and how to fix it.

Check your local library and see if you can borrow the dead tree
edition. I have the service manual for my GMC out from the library right
now.
Randy G. - 04 Dec 2006 06:19 GMT
>2006 Dodge Cummins 2500
>
[quoted text clipped - 5 lines]
>The engine light started coming on right at 7500 miles.  That little pale
>light that looks like an engine.  

I do not know these motors at all, but some have service reminder
lights that come on to remind you of a pending service visit (major
tune up, oil changes, etc.) any frequency can be programmed by the
manufacturer to have the light come on. If there is not a separate
engine service light it could just mean that it is due for a scheduled
oil change or such... just thinking out loud.

 From Randy & Val
1990 30' Rexhal Airex
Frank Tabor - 04 Dec 2006 13:41 GMT
> 2006 Dodge Cummins 2500
>
[quoted text clipped - 32 lines]
>
> Steve

It's under warranty.  Take it to the dealer.

Signature

/home/phranc/signature

Jon Griffin - 04 Dec 2006 14:06 GMT
>The engine light started coming on right at 7500 miles.  That little pale
>light that looks like an engine.  Is this from not changing the oil (and how
>does the engine tell this?), or something else.  We left to come home, and

I'd be really suspicious since it came on at exactly 7500 miles.  I
can't speak for your diesel but my Honda CRV turns on the "service
engine soon" light at preprogrammed oil change times.  The
manufacturer recommends changing oil every 10K miles and every 10K
miles the service engine soon light comes on.  I change oil every 5K
miles but that darned light still comes on.

Jon

Signature

====================================================
                   Jon Griffin
          Yuma,AZ                Olds, AB
              http://www.om-im.org       
====================================================

Steve B - 04 Dec 2006 19:32 GMT
I got the thing to work by turning it on and off exactly three times.  When
it works, there are a series of dashes, a five to ten second wait, then the
word "done".  After that, the light still stays on.  No error codes.

The book says there's an onboard diagnostic system, but it sternly warns
that only factory certified high dollar repair geeks should attempt to use
them.

We'll see.

Steve
Tom  J - 04 Dec 2006 20:03 GMT
> I got the thing to work by turning it on and off exactly three
> times.
[quoted text clipped - 4 lines]
> warns that only factory certified high dollar repair geeks should
> attempt to use them.

Just a suggestion. On some engines, disconnecting the battery for
several minutes with reset the computer.  The only drawback to this
that I've noticed when I did this is, one of my vehicles programmed
how each driver drove it, so it took a couple of days driving for it
to relearn  so it operated smoothly again.

Tom J
Steve B - 05 Dec 2006 00:58 GMT
>> I got the thing to work by turning it on and off exactly three times.
>> When it works, there are a series of dashes, a five to ten second
[quoted text clipped - 11 lines]
>
> Tom J

Went and got the filter and oil today, and they say Pep Boys will run a
diagnostic for free.  I do believe I'll get a reader for my own
satisfaction.  If it bugs me, I'll just take it in and have warranty look at
it.

Steve
Jim Redelfs - 05 Dec 2006 04:04 GMT
> Went and got the filter and oil today, and they say Pep Boys will run a
> diagnostic for free.  I do believe I'll get a reader for my own
> satisfaction.

This sounds like a GREAT opportunity to get a <drum roll> NEW TOOL!!

> If it bugs me, I'll just take it in and have warranty look at it.

I may have implied it could be OVERLOOKED but, personally, it would be me for
sure.  Good luck.  Let us know if you get the tool.
Signature

           :)
JR

Steve B - 05 Dec 2006 04:38 GMT
>> Went and got the filter and oil today, and they say Pep Boys will run a
>> diagnostic for free.  I do believe I'll get a reader for my own
[quoted text clipped - 7 lines]
> for
> sure.  Good luck.  Let us know if you get the tool.

I am researching them as we speak.  I think I will call my mechanic first
and ask him.  He's a Snap-On man, and I think I know which one he will
suggest.  But, he will probably be able to give me some alternatives.

Steve
Tomes - 05 Dec 2006 01:30 GMT
>I got the thing to work by turning it on and off exactly three times.  When
>it works, there are a series of dashes, a five to ten second wait, then the
[quoted text clipped - 7 lines]
>
> Steve

Steve - that is one way of displaying error codes (like RAM noted).  You did
a good thing by trying that.  Perhaps you don't need a reader after all.

Read the series of dashes.  It might be, say, a one, then a nine, then a
five.  That would translate into code PO195, which when we look it up would
be Engine Oil Temperature Sensor Malfunction.  It will be a three digit
code.  Let's see what this does for us.

Regarding the code reader, I am getting one for Christmas (ummm, that ought
to be _will_ be getting one...) and I ended up choosing this one:
http://www.amazon.com/Actron-CP9145-AutoScanner-Diagnostic-Post-1996/dp/B00020BM
2S/sr=8-2/qid=1165281222/ref=pd_bbs_sr_2/105-3713261-7685253?ie=UTF8&s=automotiv
e

This one has more features than the regular guy likely needs, but I have a
Jeep TJ with 78K miles and a Sienna with 188K miles, and they are at the
point where I think I will be doing some investigative diagnostics (looking
for things before the idiot light comes on).  This one does that sort of
thing.  A simpler one that only reads the codes and then clears them if you
want is the 9125 model and I saw it at Autozone today for I think $69.
http://www.amazon.com/Actron-CP9125-PocketScan-Diagnostic-Post-1996/dp/B0007LEG2
K/sr=8-4/qid=1165281992/ref=pd_bbs_sr_4/105-3713261-7685253?ie=UTF8&s=automotive

I think that this will likely do.  The 9145 above is on sale with an
additional small print discount for $168 (enter promotional code ILW7MGWS).
Normally $300 [plus tax] in the store, I went for that.  I almost settled
for the cheaper one, but discussions I had on both the Jeep and the Toyota
NGs convinced me to do what I did.  I easily could have gone either way.

Come back to us to tell us what the dashes say.  Then the ones who might
actually know about the mechanics of stuff can begin to help.
Tomes
DH - 05 Dec 2006 02:20 GMT
> The engine light started coming on right at 7500 miles.  That little pale
> light that looks like an engine.  Is this from not changing the oil (and
[quoted text clipped - 4 lines]
> we reached Vegas, it was about fifty, and I thought the light would go off
> if it was due to low engine temperature.  The light didn't go off.

There is nothing you did that hurt your engine.  Dodge has this little
annoying system to remind you to take your vehicle in to have some scheduled
maintenance done.  My 1987 Caravan would turn this light on every 50k.  The
dealer told me there is a little reset switch next to the speedometer to
reset the light so I did it myself.  My 1995 Dodge Ram 3500 turned it's
light on at 60k.  I had to take the damn thing in anyway to have them
replace the anti-lock brake sensor for the second time so I told them to
reset the light.

DH
Jon Griffin - 05 Dec 2006 15:16 GMT
>There is nothing you did that hurt your engine.  Dodge has this little
>annoying system to remind you to take your vehicle in to have some scheduled
[quoted text clipped - 4 lines]
>replace the anti-lock brake sensor for the second time so I told them to
>reset the light.

On my Honda there is a small knob near the speedometer that you use to
adjust the brightness of the dash lights.  When the 'service engine
light' comes on you press in on this knob while turning on the key and
hold it in for a few seconds.

Jon

Signature

====================================================
                   Jon Griffin
          Yuma,AZ                Olds, AB
              http://www.om-im.org       
====================================================

Steve B - 05 Dec 2006 16:55 GMT
>>There is nothing you did that hurt your engine.  Dodge has this little
>>annoying system to remind you to take your vehicle in to have some
[quoted text clipped - 13 lines]
>
> Jon

If someone knows the secret solution for the Dodge Cummins turbo, I'd
appreciate being let into the club.  I'm sure it's something simple.

But from reading the manual, one would think it takes a highly educated
tekkie with all manner of equipment to fix this mechanism.

Steve
Steve B - 05 Dec 2006 19:37 GMT
>> On my Honda there is a small knob near the speedometer that you use to
>> adjust the brightness of the dash lights.  When the 'service engine
[quoted text clipped - 10 lines]
>
> Steve

Thanks, Jon.  I tried it, and got a series of codes, which I shall post in a
new thread.

I owe you one.

Steve
RAM³ - 06 Dec 2006 03:51 GMT
> But from reading the manual, one would think it takes a highly educated
> tekkie with all manner of equipment to fix this mechanism.

As I suggested the other day: get yourself a copy of the Service Manual! <G>

The CD/DVD edition is cheaper and, if you want hard copy to have at hand, you
can print off just the part you need instead of lugging a couple of thousand
sheets of paper... <VBG>

Unfortunately, the setup on the 2005s is a bit different from my 2003 since
the PCM was eliminated and its functionality merged into the ECM. Otherwise,
I'd have quoted from my copy.
Steve B - 06 Dec 2006 04:09 GMT
>> But from reading the manual, one would think it takes a highly educated
>> tekkie with all manner of equipment to fix this mechanism.
[quoted text clipped - 13 lines]
> Otherwise,
> I'd have quoted from my copy.

Yeah.  I was reading a Google article today from a guy who had a 2003.  He
said what he did to get the engine light to go off was to start it, put it
in reverse, go a few feet, put it in drive, drive a few feet, then put it in
park and shut it off.  Repeat three times, and on the fourth time, the light
would go away.

Well, I tried it.  Good thing I was on private property, or the neighbors
would have called me in for drunk driving.

Steve
 
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