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Car Forum / Saab Cars / September 2004

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96 9000 aero (Intermittant hard starting on hot days)

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S Moe - 02 Jul 2004 02:31 GMT
My car starts and runs great if it is cool outside. The past few weeks in
Seattle it has been in the upper 70's and 80's. Intermittently my car cranks
over and will not start. Then I wait and talk to it for a few minutes and it
starts. It has only failed when it has been parked in the sun. It has never
done this in my garage or on cooler days. I replaced the fuel pump, relay
and check valve about six months ago due to a total pump failure. I also
have had a new strange problem with my instrument panel going dead,
including the clock. The car keeps running. I pull over and restart it and
everything is fine. No blown fuses, new fuel filter and no logged or active
faults. I have had lots of nice long talks with the car trying to convince
it to stop this. I am stuck. Anyone have any ideas? 80,000 miles.
Thanks
Tom@saabtech - 02 Jul 2004 15:30 GMT
> My car starts and runs great if it is cool outside. The past few weeks in
> Seattle it has been in the upper 70's and 80's. Intermittently my car cranks
[quoted text clipped - 8 lines]
> it to stop this. I am stuck. Anyone have any ideas? 80,000 miles.
> Thanks

Sounds like a classic case of ignition switch failure, Regards, Tom.
Fred W. - 03 Jul 2004 00:09 GMT
> > My car starts and runs great if it is cool outside. The past few weeks in
> > Seattle it has been in the upper 70's and 80's. Intermittently my car
[quoted text clipped - 14 lines]
> >
> Sounds like a classic case of ignition switch failure, Regards, Tom.

Actually, no it doesn't.  At least from my own experience, it has always
been no starter engagement when the switch is bad (twice now).  But I
suppose it's possible that a different pair of contacts have gotten gummed
up...

I managed to open one of them (deilicate affair) and clean the goopy grease
out and the switch worked fine afterward.

-Fred W
Tom@saabtech - 06 Jul 2004 13:16 GMT
> > > My car starts and runs great if it is cool outside. The past few weeks
> in
[quoted text clipped - 31 lines]
>
> Acctually, Yes it does..........
S Moe - 07 Jul 2004 06:31 GMT
I'll check that out. It sure can't hurt.
Scott

> > > > My car starts and runs great if it is cool outside. The past few weeks
> > in
[quoted text clipped - 33 lines]
> >
> > Acctually, Yes it does..........
Steph - 27 Aug 2004 02:57 GMT
Ever hear of a tune up?

Park the shitbox and come inside!

Steph

>My car starts and runs great if it is cool outside. The past few weeks in
>Seattle it has been in the upper 70's and 80's. Intermittently my car cranks
[quoted text clipped - 8 lines]
>it to stop this. I am stuck. Anyone have any ideas? 80,000 miles.
>Thanks
Dave Hinz - 27 Aug 2004 15:19 GMT
> Ever hear of a tune up?

Please define "tune up" as it applies to a '96 Saab 9000 Aero, in your
mind.

> Park the shitbox and come inside!

Yeah, that's helpful advice.

>>My car starts and runs great if it is cool outside. The past few weeks in
>>Seattle it has been in the upper 70's and 80's. Intermittently my car cranks
>>over and will not start.

Does it sputter at all, or just crank merrily along doing nothing?

> Then I wait and talk to it for a few minutes and it
>>starts. It has only failed when it has been parked in the sun. It has never
>>done this in my garage or on cooler days.

How about after you've been driving it for a while - park, go in to the
store, get something, come back out?  Does it not work well then as well?
(I'm thinking "Warm start" type things)

> I replaced the fuel pump, relay
>>and check valve about six months ago due to a total pump failure.

Does that still have two pumps?  Which one did you replace?

> I also
>>have had a new strange problem with my instrument panel going dead,
>>including the clock. The car keeps running. I pull over and restart it and
>>everything is fine.

Does that also seem to be heat related?

>> No blown fuses, new fuel filter and no logged or active
>>faults. I have had lots of nice long talks with the car trying to convince
>>it to stop this.

You've tried swearing, right?  Perhaps one of our Swedish participants
can provide some Swedish swear words if the English ones aren't helping.

>  I am stuck. Anyone have any ideas? 80,000 miles.

Do you have any insight into why the fuel pump failed; dirty fuel, or
jsut "stuff happens", or ???  Was there crap in the filter, or did you
just replace it because it was the right time to do it?

Dave Hinz
Scott Moe - 01 Sep 2004 04:41 GMT
Dave,
The problem turned out to be 1. a bad fuel pump and 2. a loose connection on
one of the contacts in the ign switch. The rivet connection on the contact
was loose and it burnt to contact tip. Heat seemed to cause the switch to be
more problematic. I changed it and all is well now.
Scott
> > Ever hear of a tune up?
>
[quoted text clipped - 45 lines]
>
> Dave Hinz
Dave Hinz - 01 Sep 2004 15:33 GMT
> Dave,
> The problem turned out to be 1. a bad fuel pump and 2. a loose connection on
> one of the contacts in the ign switch.

Having two simultaneous problems explains why the symptoms didn't make
entirely a lot of sense.

> The rivet connection on the contact
> was loose and it burnt to contact tip. Heat seemed to cause the switch to be
> more problematic. I changed it and all is well now.

OK, yes, that is logical that heat would make that problem worse.  
Remember, right below that switch, is the catalytic converter.  Thank
you very much for posting your findings, it helps all of us if we see this
problem again.

Dave Hinz
 
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