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Car Forum / Saab Cars / April 2005

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1994 900SE turbo (coupe) Ball joints

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saintzal - 21 Apr 2005 07:15 GMT
Hi everyone

I have a 1994 Saab 900SE turbo (coupe).  The VIN is
YS3DN35N6R2034639.

Recently, the front end started clunking over bumps.  The noise sounds
like two pieces of metal hitting, or something being loose.

I took it into a mechanic, who hoisted up the car and proded the
underneeth with a metal rod (proper procedure?).  He told me that the
ball joints were completely worn, and that I would need a new set.
Also, he said that I can't buy the ball joints without the control arm
(I assume their attached?).  All the Saab parts I've found are
extremely expensive.

I was wondering, firstly if his procedure in checking the ball joints
sounds right.  Secondly, are there any aftermarket cheap ball joints
for my car (I know 1994 was a strange year for 900SE's suspension
parts).  Thirdly, how dangerous is it to continue to drive with bad
ball joints?  (I'm a student, and cannot exactly afford to pay $800 for
parts).

MAIN QUESTION: Is there such a thing as a temp. fix for this problem?
Can the ball joints be welded or something like that?  I love the car,
but I am planning on relocating soon, and therefore giving it up.

Thank you all for your help.  I look forward to your replies.
Zal

Thank you,
Zal
Dexter J - 21 Apr 2005 17:39 GMT
Salutations:

Unfortunately, you will have to replace the a-arm to replace the ball  
joint - this is normal (although I feel a bad design) on most post 1994  
cars of many makes. Basically - it is cheaper to build them that way.  
Although the manufactures argue that the part lasts longer - I haven't  
seen any evidence of that here in Pot-Hole heaven.

As to wether or not it is the ball joint, that takes first hand inspection  
because it could also be something amiss in the strut, strut bearing, sway  
bar or a-arm mounts.

The procedure is basically correct, it shows looseness in the ball  
connection - but you should probably get a second opinion and have them  
inspect the rest of the wear points under there because the noise could be  
a combination of things. Or not - in which case you need to replace the  
a-arm for some really important safety reasons - no good temp fix is  
recommended.

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> Hi everyone
>
[quoted text clipped - 27 lines]
> Thank you,
> Zal
saintzal - 22 Apr 2005 05:13 GMT
But is there a temporary fix?  Something that would stop the clunking,
and keep the car moving safely for around 250 miles or so?

Zal

> Salutations:
>
> Unfortunately, you will have to replace the a-arm to replace the ball

> joint - this is normal (although I feel a bad design) on most post 1994
> cars of many makes. Basically - it is cheaper to build them that way.

> Although the manufactures argue that the part lasts longer - I haven't
> seen any evidence of that here in Pot-Hole heaven.
[quoted text clipped - 8 lines]
> a combination of things. Or not - in which case you need to replace the
> a-arm for some really important safety reasons - no good temp fix is

> recommended.
>
[quoted text clipped - 38 lines]
> > Thank you,
> > Zal
Grunff - 22 Apr 2005 11:09 GMT
> But is there a temporary fix?  Something that would stop the clunking,
> and keep the car moving safely for around 250 miles or so?

Yes, you wrap a load of duct tape around the ball joint. That'll hold it
for a while.

No, there is no temporary fix. A balljoint is a balljoint, once it's
worn, it needs replacing, end of story.

The first thing to do, as Dex said, is determine whether it is in fact
the balljoint, not the strut bearing, which is also a common failure.

Signature

Grunff

Malt_Hound - 22 Apr 2005 14:17 GMT
> But is there a temporary fix?  Something that would stop the clunking,
> and keep the car moving safely for around 250 miles or so?
>
> Zal

No.  Replace the control arms if the joints are actually bad.

Someone mentioned checking the upper ball joints with a large wrench,
whcih is hilarious since a 1994 SAAB 900 (NG guys!) has no upper ball
joints.

The way I check them is jack the car up so that the wheel is hanging
from the suspension about 3-4 inches off the ground.  Now put the end of
a length of 2x4 under the wheel and pry up on the bottom of the tire.
while prying watch the joint for any vertical motion.  There should be
none.

There are a few other things that will cause clunking when driving over
bumps or uneven road, so before you spend a couple hundred bucks on
control arms be sure they are actually bad.

The bolt that attaches the control arm to the stanchion arm has a
propensity for coming loose and/or wearing the bushing at that point.
Boith of which will cause some nice clunking on bumps.

There is a service bulletin with an improved torque procedure for that
bolt due to all of the complaints from owners.

-Fred W
Grunff - 22 Apr 2005 14:34 GMT
> Someone mentioned checking the upper ball joints with a large wrench,
> whcih is hilarious since a 1994 SAAB 900 (NG guys!) has no upper ball
> joints.

Who did, Fred? I can't see that post.

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Grunff

Malt_Hound - 22 Apr 2005 16:37 GMT
>> Someone mentioned checking the upper ball joints with a large wrench,
>> whcih is hilarious since a 1994 SAAB 900 (NG guys!) has no upper ball
>> joints.
>
> Who did, Fred? I can't see that post.

Bro G,

Post copied and pasted below for your amusement:

MH wrote:
>>I was wondering, firstly if his procedure in
>>checking  the ball joints sounds right
[quoted text clipped - 20 lines]
>
> Maybe you should have realised that before you bought the Saab... but
it's a
> relatively easy DIY job so you might save some if you can.
>
[quoted text clipped - 3 lines]
> '91 900i 16
> http://go.to/saab96
Grunff - 22 Apr 2005 16:44 GMT
>>>Can the ball joints be welded or something like that?
>>
>> yes, but after that you can only drive in a straight line...

ROFL - thanks, that is funny.

(saintzal - I'm not laughing at you, I'm laughing /with/ you)

The procedure is of course spot on for C900s.

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Grunff

Malt_Hound - 22 Apr 2005 16:55 GMT
>>>> Can the ball joints be welded or something like that?
>>>
[quoted text clipped - 5 lines]
>
> The procedure is of course spot on for C900s.

exactly!  We all get caught up in our own worlds and experiences...

-Fred W
Grunff - 22 Apr 2005 16:59 GMT
> exactly!  We all get caught up in our own worlds and experiences...

I know that feeling. It's been a very long week at Grunff Central
office, and I'm really looking forward to a few cold ones tonight.

Signature

Grunff

MH - 22 Apr 2005 17:02 GMT
> > Someone mentioned checking the upper ball joints with
> > a large wrench, whcih is hilarious since a 1994 SAAB
> > 900 (NG guys!) has no upper ball joints.

> The procedure is of course spot on for C900s.

I mentioned that, and it is also correct for a SAAB 95/96/97 and probably
any other car with upper ball joints.

--
MH
'72 97 '77 96 '78 95 '79 96
'91 900i 16
http://go.to/saab96
Grunff - 22 Apr 2005 17:14 GMT
> I mentioned that, and it is also correct for a SAAB 95/96/97 and probably
> any other car with upper ball joints.

And 99s. And 90s. You don't see many 90s these days...

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Grunff

Dave Hinz - 22 Apr 2005 17:27 GMT
>> I mentioned that, and it is also correct for a SAAB 95/96/97 and probably
>> any other car with upper ball joints.
>
> And 99s. And 90s. You don't see many 90s these days...

Not in the US, especially.
Grunff - 22 Apr 2005 17:31 GMT
> Not in the US, especially.

Did you get any 90s over there (apart from private imports)?

Signature

Grunff

Dave Hinz - 22 Apr 2005 18:11 GMT
>> Not in the US, especially.
>
> Did you get any 90s over there (apart from private imports)?

Nope.  Haven't seen a single 90 over here.  There are at least two 92s,
though, one which used to belong to Larry Williams, and another out
in Washington State somewhere.  Bruce somebody maybe?
MH - 21 Apr 2005 22:27 GMT
> I was wondering, firstly if his procedure in
> checking  the ball joints sounds right

yes, using a crow bar or similar is a practical method for the lower ball
joints. For the upper ones you use a big pipe wrench..

>  how dangerous is it to continue to drive
> with bad ball joints?

The ball joint may separate, the wheel will keel over, leaving the car
unsteerable. You can only hope it does not happen at 100+ km/h

> Can the ball joints be welded or something like that?

yes, but after that you can only drive in a straight line...

> I love the car,

Of course, don't we all?

> (I'm a student, and cannot exactly afford
> to pay $800 for parts).

Maybe you should have realised that before you bought the Saab... but it's a
relatively easy DIY job so you might save some if you can.

--
MH
'72 97 '77 96 '78 95 '79 96
'91 900i 16
http://go.to/saab96
 
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