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Car Forum / Saab Cars / June 2005

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Heater Blower Fan Motor on constantly

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©ærb@ññøg - 14 Jun 2005 19:13 GMT
Hi all

Please can I delve into the community chest of experience & wisdom....

Today, for no apparent reason, the blower on my 1999 93SE T decided to stay
on when I switched off.  Thinking it would stop when it was ready, I went
off to work, and returned to a flat battery.  Yay!

Having got the car home after a jump start and removing fuse C (30A), I'm
now starting my investigations.  Several points:

I've removed the ACC control unit completely from the car, and the problem
still persists.  Does this eliminate the ACC unit?  I've run diagnostics and
it does not report a problem.

I read in my ancient Mitchell Auto-Repair CD manual thing that there is such
a beastie as the Fan Blower Motor Speed Control Unit.  Sounds promising.
Should I suspect this, does it often pack up and where is the little bugger
hiding?  And is it likely to cost me loads of Sterling?

Or any other clues.  I know you guys love a challenge and the chance to
impress the world with your technical knowledge...

Until then I'm using old-fashioned air conditioning (opening & closing the
windows!)

Daniel  :-)

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yaofeng - 14 Jun 2005 20:12 GMT
I do not own a 9-3 but this is a common problem on the 9000 where the
blower fan stays at high even when ACC is off if the fan speed control
went kaput.  But I have never heard a case the blower keep working
after the engine is off to drain the battery.

On a 9000, the fan speed control is mounted on the evaporator housing
behind the false bulkhead, also called the aquarium.  I am sure you can
easily find it on your 9-3.  The heater core, blower motor, evaporator
should all congregate in the same place.
©ærb@ññøg - 17 Jun 2005 11:08 GMT
Update - I've managed to locate the Fan Speed Controller, attached to the
heater assembly with some sort of thermal paste, presumably as a heatsink.
It's showing an open circuit so I suspect this is the problem.  Another on
order from Neo Brothers so will update when I get this installed, if anyone
cares...

D :-)

>I do not own a 9-3 but this is a common problem on the 9000 where the
> blower fan stays at high even when ACC is off if the fan speed control
[quoted text clipped - 5 lines]
> easily find it on your 9-3.  The heater core, blower motor, evaporator
> should all congregate in the same place.
yaofeng - 17 Jun 2005 13:24 GMT
I believe someone on SAABnet.com managed to fix the fan speed control
by replacing a resistor or something.  It is done on a 9000.  But they
should be the same.  If you you are electronically inclined, it maybe
worth a try.  This sucker is expensive.
Walt Kienzle - 18 Jun 2005 01:39 GMT
>I believe someone on SAABnet.com managed to fix the fan speed control
> by replacing a resistor or something.  It is done on a 9000.  But they
> should be the same.  If you you are electronically inclined, it maybe
> worth a try.  This sucker is expensive.

I posted that info a while back.  IIRC, the part is a Toshiba SD1525.  Cost:
about US$ 10.  Unfortunately, I don't have a source for this part anymore.

Walt Kienzle
1991 9000T
yaofeng - 17 Jun 2005 13:38 GMT
Also forgot to mention Townsend's site has a great write-up on
diagnosing ACC.

http://townsendimports.com/Web/entry/tech_doc_systems.htm

In it there is a section troubleshooting the fan speed control.  It
pays to investigate first before plunking down $100 and change to get a
new one only to find out it may not be the culprit.  That's how much it
costs in the US.
©ærb@ññøg - 18 Jun 2005 09:12 GMT
> Also forgot to mention Townsend's site has a great write-up on
> diagnosing ACC.
[quoted text clipped - 5 lines]
> new one only to find out it may not be the culprit.  That's how much it
> costs in the US.

Final update - it WAS the speed controller as I suspected, a used part from
a breaker was GBP40, went straight in and worked 1st time.

I made the mistake of trying to drive the car without the part in place, and
it behaved very strangely!  No radio display, no ACC display, extremely
weird sporadic indicator activity and (probably) no brake lights!  Beware
gaps in the data network!

D
dbird@tesco.net - 20 Jun 2005 14:31 GMT
I think I have a similar problem although in my case the blower is just
'dead', not on all the time.  I've already replaced the motor itself so
I suspect the control unit.

Where exactly (which side of the heater) is the control unit?  I've
removed the centre console side panels and can't see a thing :(

> Final update - it WAS the speed controller as I suspected, a used part from
> a breaker was GBP40, went straight in and worked 1st time.
[quoted text clipped - 5 lines]
>
> D
©ærb@ññøg - 20 Jun 2005 19:25 GMT
I took out the glovebox, the side panel and a smaller black plastic cover in
the footwell.  This cover was about 6" square and sort of quadrant-shaped,
held on by a single screw.  The speed controller is behind there, attached
by 2 torx screws to the side of the heater assembly.  It is mounted with
thermal paste to dissipate the heat it produces (I used some I had left over
from a PC build).

The controller is about 2" x 1½" with a 6-pin plug which connects above the
unit, behind the upper air duct.

I've got to go in there again at some point because I want to install an
aux-in for my MP3 player, so I want to have a look at the phone wiring.  If
you want I'll take some pics when I do!

Hope this helps

Daniel

>I think I have a similar problem although in my case the blower is just
> 'dead', not on all the time.  I've already replaced the motor itself so
[quoted text clipped - 14 lines]
>>
>> D
dbird@tesco.net - 20 Jun 2005 22:32 GMT
Found it!  As you say, behind a small black panel at the back of the
passenger footwell.

Also solved the problem - I noticed it plugs into a connector and
unplugging and replugging cured it.

Actually, I also removed the glovebox a while back to fiddle with the
phone wiring and I'm guessing I might have dislodged the connector at
that time enough for it to eventually work loose.

Anyway, many thanks!

> I took out the glovebox, the side panel and a smaller black plastic cover in
> the footwell.  This cover was about 6" square and sort of quadrant-shaped,
[quoted text clipped - 32 lines]
> >>
> >> D
 
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