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Car Forum / Saab Cars / September 2005

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@$^*&$# oil cooler!

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gw - 12 Sep 2005 16:49 GMT
More a rant than anything else -

Who's the brain surgeon who came up with the idea of putting the oil cooler
between cylinder banks on the V6?? First, it's oil-to-water, so the first
indication of a leak is a Super-size milkshake in the coolant recovery tank.

Next, the upper, middle, and lower intakes need to be removed - only about
100 bolts and 4 gaskets to remove and replace.

The cooler is a little radiator about 3" x 7" and costs $455.00 US ?! You
also need to spring for a 32mm socket to get the damn thing out. Try finding
one of those on a Sunday. On top of everything else, the last idiot who did
the job torqued everything to about 150 ft/lbs. Spec is 22.

So, it's in. And it leaks. It no longer passes oil into the coolant, it
leaks it directly to the outside of the engine. I'm guessing the previous
idiot deformed the banjo fittings with the high torque, and I'm not getting
a good seal with it only torqued to spec. I'll need to get all those gaskets
again and tear it down to the heads....

Arghhhhhhhh.
James Sweet - 12 Sep 2005 18:36 GMT
> More a rant than anything else -
>
[quoted text clipped - 17 lines]
>
> Arghhhhhhhh.

It's a GM engine right? Can you get the oil cooler from a GM dealer or at
Schucks or other similar place? I don't really know if the engine is off the
shelf GM or if it's based on a GM engine but modified by Saab.
gw - 12 Sep 2005 22:01 GMT
> > More a rant than anything else -
> >
[quoted text clipped - 27 lines]
> Schucks or other similar place? I don't really know if the engine is off the
> shelf GM or if it's based on a GM engine but modified by Saab.

I already bought the cooler and installed it, so it's a moot point. The only
US car it might have showed up in was the Cadillac Catera. I didn't think to
check at the time.

It's the idiotic design that bothers me more than anything else. An
air-to-oil cooler was fine for the turbo cars, and for just about any other
engine I've seen. Why bury a cooler in the V of the engine? I've heard of
these things failing in as little as 18,000 miles.

I suppose I shouldn't be surprised after the timing belt fiasco....

Thanks again, GM.
SmaartAasSaabr - 13 Sep 2005 00:01 GMT
> I already bought the cooler and installed it, so it's a moot point. The only
> US car it might have showed up in was the Cadillac Catera. I didn't think to
[quoted text clipped - 8 lines]
>
> Thanks again, GM.

The advantage to a water-oil cooler is that the oil is maintained
somewhere around the temperature of the coolant, slightly higher,
continously. With the Saab Turbo-type air/oil cooler, the oil can be
overcooled in high-speed low-load (ie coasting at 100 mi/h) situations,
while it can overheat in high-load low-speed situations (dicing through
traffic, towing a trailer uphill).
ma_twain - 13 Sep 2005 01:31 GMT
>>I already bought the cooler and installed it, so it's a moot point. The only
>>US car it might have showed up in was the Cadillac Catera. I didn't think to
[quoted text clipped - 15 lines]
> while it can overheat in high-load low-speed situations (dicing through
> traffic, towing a trailer uphill).

I don't know of many turbos used to tow.  I would never consider using a
SPG turbo to tow.

Another GM design winner was putting the lower radiator hose close to
the exhaust system. So when the cable tie breaks the hose touches the
exhaust system with the expected result.  This is a tow in job at best
or an overheated engine if the hole is burned through in rush hour traffic.
gw - 13 Sep 2005 02:44 GMT
>> I already bought the cooler and installed it, so it's a moot point. The
>> only
[quoted text clipped - 18 lines]
> while it can overheat in high-load low-speed situations (dicing through
> traffic, towing a trailer uphill).

OK, fine, it has advantages. You could still do it external to the engine
block. Mixing oil and coolant inside the engine block is just a bad idea,
IMHO. In fact, other than my VW GTI, this is the only car I've ever owned
with an oil cooler of any kind. This is a 170 HP V6, not a high-revving 4
cyl turbo motor with all the added heat of the turbo.  The oil cooler would
have been an $1800 dealer repair. That would pay for a whole bunch of oil
changes.
hippo - 16 Sep 2005 11:51 GMT
>More a rant than anything else -

>Who's the brain surgeon who came up with the idea of putting the oil
>cooler
>between cylinder banks on the V6?? First, it's oil-to-water, so the first
indication of a leak is a Super-size milkshake in the coolant recovery
>tank.

>Next, the upper, middle, and lower intakes need to be removed - only about
>100 bolts and 4 gaskets to remove and replace.

>The cooler is a little radiator about 3" x 7" and costs $455.00 US ?! You
>also need to spring for a 32mm socket to get the damn thing out. Try
>finding
>one of those on a Sunday. On top of everything else, the last idiot who
>did
>the job torqued everything to about 150 ft/lbs. Spec is 22.

>So, it's in. And it leaks. It no longer passes oil into the coolant, it
>leaks it directly to the outside of the engine. I'm guessing the previous
[quoted text clipped - 3 lines]
>gaskets
>again and tear it down to the heads....

>Arghhhhhhhh.

But apart from that, was it a good day? Cheers
gw - 16 Sep 2005 14:36 GMT
> >More a rant than anything else -
>
[quoted text clipped - 29 lines]
>
> But apart from that, was it a good day? Cheers

Yeah, the "Check Wallet" light went out yesterday, so I guess I'll have a
good weekend.
 
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