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Car Forum / Saab Cars / October 2006

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'93 9000 Aero misfire...

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Hywel - 12 Oct 2006 22:54 GMT
I have a'93 9000 Aero with about 130,000 miles on the clock.  If I
accelerate hard the car seems to misfire violently at about 3500 - 4000rpm.
This just happens for an instant and then it carries on accelerating hard as
it should.
I say 'misfire' because that's all I can think it is (maybe something else),
but otherwise the car drives perfectly at all other times.
Any ideas anyone?
Paul Halliday - 12 Oct 2006 23:03 GMT
> I have a'93 9000 Aero with about 130,000 miles on the clock.  If I
> accelerate hard the car seems to misfire violently at about 3500 - 4000rpm.
[quoted text clipped - 3 lines]
> but otherwise the car drives perfectly at all other times.
> Any ideas anyone?

Does your '93 have a distributor with a vacuum advance? It sounds like the
timing is getting messed up at the point it needs to be advancing. Just
guessing ...

Paul

Vart tog vägen vägen?
SAAB : Nothing on earth comes close
Charles - 19 Oct 2006 00:30 GMT
93 9000's do not have a distributor. They have a DI cassette. No spark
plug wires either.

Charles

> > I have a'93 9000 Aero with about 130,000 miles on the clock.  If I
> > accelerate hard the car seems to misfire violently at about 3500 - 4000rpm.
[quoted text clipped - 12 lines]
> Vart tog vägen vägen?
> SAAB : Nothing on earth comes close
Steve E. - 19 Oct 2006 00:59 GMT
> 93 9000's do not have a distributor. They have a DI cassette. No spark
> plug wires either.
[quoted text clipped - 25 lines]
>> Vart tog vägen vägen?
>> SAAB : Nothing on earth comes close

Could this be a turbo overpressurization with dumping thru the waste gate??
info@bitpartmedia.com - 19 Oct 2006 12:16 GMT
Sounds like a problem I had with my '93 Aero ...

The 'Check Engine' light came on. So I checked it by turning the key in
the ignition to the 'on' position (without starting the car). Sure
enough, the light flashed three times indicating a faulty air
temperature sensor, but then it flashed five times indicating a faulty
throttle position sensor.

So I left it for a while - and continued on my way down the parkway -
when suddenly there was a 'jolt' or 'shudder' - quite violent. Almost
as if the turbo was 'on' and 'off'. After that though, there was no
turbo boost at all. In fact it behaved just like a normally aspirated
car ...

I replaced the APC solenoid (top of radiator - three hoses going into
it) - as I was told it was this that was causing the 'misfire'. But,
this didn't solve it.

I checked the turbo wastegate actuator - but that looked fine.

I checked the vacuum lines - but they looked fine also.

So in desperation I took it to my local Saab garage where I was told
that the diagnostic equipment couldn't communicate with the ECU and
that I'd need a new one! (sod that I thought and left).

So I limped back home and decided to check the spark plugs and DI
cassette - and lo and behold there was a crack in the DI cassette.

Now I don't know if this is what is causing the misfire - but I've
ordered a new one - and will probably fit it this weekend along with
new sparkplugs.

I'll let you know if this cures my not-very-fast-anymore Aero ...

(if it doesn't - I'll start looking for a second-hand ECU I suppose...)

> > 93 9000's do not have a distributor. They have a DI cassette. No spark
> > plug wires either.
[quoted text clipped - 27 lines]
>
> Could this be a turbo overpressurization with dumping thru the waste gate??
bozo - 13 Oct 2006 01:01 GMT
Check your vacuum hoses -

- from the fuel pressure regulator (little can about size of stack of
quarters sitting on the passenger side end of the fuel rail feeding the
injectors) vacuum line runs about 6" to the intake manifold.

- from the charge air bypass control valve on the drivers side wheel well by
the battery - 3 hoses run down behind the relay box by the battery and
then - 1 branches off to the nipple on the 'hooter' and the other two run
alongside the bottom of the batter -  1 to a 'wye' connector with a line
feeding into the aquarium (and then into the dash for the boost gauge, I
think) and one up to the underside of the throttle body (at least this is
the setup on the electric throttle body for a '95 w/ TCS system)

- from the boost pressure controller at the upper drivers side of the
radiator, 3 lines - 1 to the turbo waste gate, 1 to the intake manifold and
1 to the turbo

look at quasimotors site for photos that show the connections of the hoses
to the BPC

it could be other things, but the vacuum lines tend to rot in the engine
compartment heat and are the easiest culprits to check and replace

if they are all good - when was the last time the plugs were changed or
re-gapped, was dielectric grease used to keep the spark from arcing down the
plug insulators and and how's the direct ignition cassette doing?

>I have a'93 9000 Aero with about 130,000 miles on the clock.  If I
>accelerate hard the car seems to misfire violently at about 3500 - 4000rpm.
[quoted text clipped - 3 lines]
> else), but otherwise the car drives perfectly at all other times.
> Any ideas anyone?
Steve E. - 13 Oct 2006 02:21 GMT
> Check your vacuum hoses -
>
[quoted text clipped - 31 lines]
>> else), but otherwise the car drives perfectly at all other times.
>> Any ideas anyone?

What about the DI cassette?
R. Frist - 14 Oct 2006 14:47 GMT
> What about the DI cassette?

The only way to see if it might be the cassette is to substitute
another.    One should always carry a spare in any case so it would not
be a waste of money to buy an extra.
John B - 13 Oct 2006 13:20 GMT
> I have a'93 9000 Aero with about 130,000 miles on the clock.  If I
> accelerate hard the car seems to misfire violently at about 3500 - 4000rpm.
[quoted text clipped - 3 lines]
> but otherwise the car drives perfectly at all other times.
> Any ideas anyone?

Maybe the ECU is cutting off the fuel in response to dangerously high boost
pressure?

John

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Richard Sutherland-Smith - 13 Oct 2006 22:15 GMT
>> I have a'93 9000 Aero with about 130,000 miles on the clock.  If I
>> accelerate hard the car seems to misfire violently at about 3500 - 4000rpm.
[quoted text clipped - 8 lines]
>
> John

When this happens it is like someone dropped an anchor out the back!
It throws you forward into the seat belts, not what I would describe
as a misfire.

Signature

Richard Sutherland-Smith
19 Webb Road, Wanganui 4500
     New Zealand

johannes - 20 Oct 2006 02:41 GMT
> I have a'93 9000 Aero with about 130,000 miles on the clock.  If I
> accelerate hard the car seems to misfire violently at about 3500 - 4000rpm.
[quoted text clipped - 3 lines]
> but otherwise the car drives perfectly at all other times.
> Any ideas anyone?

Or is it the usual DI? Last about 60k miles, but is sensitive to overheating.
If it's the DI going, the symptoms will worsen over a couple of weeks.
peters80 - 22 Oct 2006 15:58 GMT
it sounds to me like the engine is boost cutting, this happens when the
boost pressure is to high the ecu closes the throttle for a split second
causing a violent jult. I would try a new boost pressure control valve and
check the air lines connected to it for leaks or splits. Good luck let me
know how you get on. MTech
johannes - 22 Oct 2006 17:10 GMT
> it sounds to me like the engine is boost cutting, this happens when the
> boost pressure is to high the ecu closes the throttle for a split second
> causing a violent jult. I would try a new boost pressure control valve and
> check the air lines connected to it for leaks or splits. Good luck let me
> know how you get on. MTech

I did once have this problem on my 2.0 lpt, but not since i used higher
octane fuel, e.g. Shell Optimax or V-Power as it's now called. I don't
know what the V stands for, perhaps Vertical take-off?

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