> About an hour later they called and said that the timing chain
> had broken. They said that unles I replaced a bunch of other parts,
> I'd be back to them again in 3 weeks. The quote was €1700 (€700
> parts, €700 labour, €300 VAT) because it required removal of the
> engine, taking off the head and sump, etc.
£700 parts sounds high. A complete OEM chain kit would be less than £200
from a specialist supplier.
http://www.partsforsaabs.com/product_info.php?products_id=2671
OTOH, that may well include other bits - it'd be daft not to put a new
clutch in whilst the engine's out the car. Various other parts are also
FAR easier to get at, so the cost of the part now is small compared to
the cost of repeating the labour later.
> My question is, if the car would run when revved up, how could the
> timing chain be broken?
"Broken" could well be being used as a non-technical euphemism for
"fooked" to cover a multitude of sins. It's quite possible that it's
stretched or the tensioner's broken, or it's in the throes of links
actually breaking but hasn't yet completely separated.
> And, if it does need replacement, does this require the removal of the
> engine, head, and sump?
The chain can be replaced in situ, but to replace the sprockets, guides
and tensioners does - I believe - require removal.
> I am not a DIY type but I am suspicious, and a bit pissed off at the
> idea of having to pay €1700 for repairs to a car with such low
> mileage. (Especially as I don't have that kind of money)
Never mind the mileage, it's a 10yo car. Lots of short trips is the
worst kind of mileage you can do - I'd far rather have a 150k mile car
that's clocked that up on long runs than a 50k one that's rarely got
properly warm. No, 8 miles isn't enough to do that.
Eeyore - 08 Oct 2007 17:08 GMT
> > About an hour later they called and said that the timing chain
> > had broken. They said that unles I replaced a bunch of other parts,
[quoted text clipped - 3 lines]
>
> £700 parts sounds high.
It may have been Euros. I suspect he's in Eire.
Graham
Adrian - 08 Oct 2007 17:23 GMT
>> > About an hour later they called and said that the timing chain
>> > had broken. They said that unles I replaced a bunch of other parts,
>> > I'd be back to them again in 3 weeks. The quote was €1700 (€700
>> > parts, €700 labour, €300 VAT) because it required removal of the
>> > engine, taking off the head and sump, etc.
>> £700 parts sounds high.
> It may have been Euros. I suspect he's in Eire.
Ah. Still sounds high, but knowing dealer parts prices...
Grumpy Mike - 08 Oct 2007 19:29 GMT
> >> > About an hour later they called and said that the timing chain
> >> > had broken. They said that unles I replaced a bunch of other parts,
[quoted text clipped - 5 lines]
>
> Ah. Still sounds high, but knowing dealer parts prices...
Thanks Adrian,
As Eeyore suspected. I am in Ireland and the price was in euros.
However, even when I convert the price given at PartsForSaab and add
carriage, it comes to Eu275 versus the Eu700 I was quoted. Kinda makes
me wary of their matching quote of Eu700 for labour.
I take your point about lots of short journeys being punishing on a
car and I would fully expect problems with exhaust, etc. but I
wouldn't have thought that it would have much impact on the timing
chain. Then again, perhaps a 1000 journey of 8 miles means 1000 starts
from cold with poor initial oil circulation, whereas 100 journeys of
80 miles would mean that there was excellent oil circulation for a
much higher percentage of the miles travelled.
Thanks again
Mike
Charles C. - 09 Oct 2007 05:17 GMT
>>>>> About an hour later they called and said that the timing chain
>>>>> had broken. They said that unles I replaced a bunch of other parts,
[quoted text clipped - 22 lines]
> Thanks again
> Mike
The tensioner is probably gone. See the parts you price include a new
tensioner and all the sprockets. Perhaps it has gone because of age,
luck of lubrication ... whatever.
The reason you needed to rev it a lot is probably because the timing was
out or ...
WARNING! It may have bend valves, if not worse, smacked pistons. Your
1700 euro cost could be a lot higher. Like they fix the chain to find
the engine is still not running.
Charles :-|

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Richard Sutherland-Smith - 08 Oct 2007 21:05 GMT
>> About an hour later they called and said that the timing chain
>> had broken. They said that unles I replaced a bunch of other parts,
>> I'd be back to them again in 3 weeks. The quote was â¬1700 (â¬700
>> parts, â¬700 labour, â¬300 VAT) because it required removal of the
>> engine, taking off the head and sump, etc.
> £700 parts sounds high. A complete OEM chain kit would be less than £200
> from a specialist supplier.
> http://www.partsforsaabs.com/product_info.php?products_id=2671
> OTOH, that may well include other bits - it'd be daft not to put a new
> clutch in whilst the engine's out the car. Various other parts are also
> FAR easier to get at, so the cost of the part now is small compared to
> the cost of repeating the labour later.
>> My question is, if the car would run when revved up, how could the
>> timing chain be broken?
> "Broken" could well be being used as a non-technical euphemism for
> "fooked" to cover a multitude of sins. It's quite possible that it's
> stretched or the tensioner's broken, or it's in the throes of links
> actually breaking but hasn't yet completely separated.
>> And, if it does need replacement, does this require the removal of the
>> engine, head, and sump?
> The chain can be replaced in situ, but to replace the sprockets, guides
> and tensioners does - I believe - require removal.
I have done a 9000 Aero timing chain and balance shaft chain and
guides from the side, by taking the wheel and liner out.

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19 Webb Road, Wanganui 4500, NZ
johannes - 09 Oct 2007 20:33 GMT
> >> About an hour later they called and said that the timing chain
> >> had broken. They said that unles I replaced a bunch of other parts,
[quoted text clipped - 27 lines]
> I have done a 9000 Aero timing chain and balance shaft chain and
> guides from the side, by taking the wheel and liner out.
How long time did that take? AFAIK, timing chain replacement is a
labour intensive job, hence high garage prices. On the other hand,
the timing chain should last over 100k. I say "over" because there
is no particular replacement mileage, as there are for engines with
rubber band timing belts.
Adrian - 09 Oct 2007 21:33 GMT
>> I have done a 9000 Aero timing chain and balance shaft chain and
>> guides from the side, by taking the wheel and liner out.
> How long time did that take? AFAIK, timing chain replacement is a
> labour intensive job, hence high garage prices.
It is if you have to pull the engine & box.
It isn't if you can go through the arch.
> On the other hand, the timing chain should last over 100k. I say
> "over" because there is no particular replacement mileage, as there
> are for engines with rubber band timing belts.
Largely because, whilst belts go ping expensively with no warning, chains
give you PLENTY of loud notice that they're dying.
Richard Sutherland-Smith - 10 Oct 2007 05:21 GMT
>>>> About an hour later they called and said that the timing chain
>>>> had broken. They said that unles I replaced a bunch of other parts,
[quoted text clipped - 27 lines]
>> I have done a 9000 Aero timing chain and balance shaft chain and
>> guides from the side, by taking the wheel and liner out.
> How long time did that take? AFAIK, timing chain replacement is a
> labour intensive job, hence high garage prices. On the other hand,
> the timing chain should last over 100k. I say "over" because there
> is no particular replacement mileage, as there are for engines with
> rubber band timing belts.
Two of us took a gentle weekend, but he then did up the starter and
alternator refurbished while we were in there. No real problems, just
followed the SAAB manuals.

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Richard & Mary Sutherland-Smith
19 Webb Road, Wanganui 4500, NZ
>I am not a DIY type but I am suspicious, and a bit pissed off at the
>idea of having to pay 1700 for repairs to a car with such low
[quoted text clipped - 3 lines]
>
>A very grumpy Mike
VGM:
Short trips like you describe are about the worst thing you can do
to an engine short of pouring sand in the oil fill. The second worse
thing you can do is rev the hell out it to get it to go when you know
there is a problem.
The timing belt isn't broken in two, it has failed in a manner that
let it slip. One of the tensioner's was probably the root of the
problem but at this point it all has to be redone. I would get a list
of exactly what parts they intend to replace and what they intend to
do while they have the engine apart. Pulling the oil pan is a good
idea as shrapnel from whatever failed fell down in there plus it is
always a good idea to clean out the pan and oil pickup screen. I
don't understand why they are pulling the head off unless they know /
suspect you have valve train damage.
Can't comment on pricing as I'm not in your country.
Steve B.
Charles C. - 09 Oct 2007 05:20 GMT
>> I am not a DIY type but I am suspicious, and a bit pissed off at the
>> idea of having to pay €1700 for repairs to a car with such low
[quoted text clipped - 19 lines]
> don't understand why they are pulling the head off unless they know /
> suspect you have valve train damage.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
In which case it might not be too expensive, and there are additional
part costs like headgaskets etc.
> Can't comment on pricing as I'm not in your country.
>
> Steve B.

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