>Thanks, after doing a little more searching I found there wasn't anybody
>suggesting cleaning although here in Canada it's more like $15 for the part
>(still very affordable).
Wow. That's kinda high. You buying that at the Saturn dealer? The going price
at auto parts stores around here (Indianapolis) is about US$3.50-4.00, which
is still under CDN$5. Have you tried WalMart or Canadian Tire?
> If that doesn't do it I guess it's time to start
>pulling wires and plugs.
Most auto parts stores can test the ignition module for you, too, and the test
is usually free.
>I really hope it isn't the cat, it was replaced 3 years ago and I really
>don't want to buy a new one yet.
If the cat is only 3 years old, it's not likely to be causing trouble.
>>>98 SL1, 165,000km
>>>I have rough idle down around 500-750RPM (it usually idles just over
[quoted text clipped - 23 lines]
>> Another thing to check: make sure the exhaust system isn't plugged. A
>> stopped-up catalytic converter can cause similar symptoms.

Signature
Regards,
Doug Miller (alphageek at milmac dot com)
It's time to throw all their damned tea in the harbor again.
Roy - 20 Sep 2006 23:55 GMT
I was going by prices from web sites and forums, it was actually $5.94 plus
tax from the dealer. That was cheaper than the other parts stores which were
around $7-8 but none of them had one in stock, not sure why they bother to
give you a price if they don't have one.
As for free testing, we don't have Autozone here (I keep seeing people refer
to them for free testing) and it is very hard to get anybody to do anything
to a car for less than $40 (even to check codes). After I try the new plug
wires I may see if the Saturn dealer will test it for me after I've spent
$100+ on parts there.
I replaced the PCV valve and hose. I put in new spark plugs (figured they
were due anyway and inexpensive). The plugs helped a little by getting rid
of the rough idle but it still has the miss and a little hesitation when I
give it some gas. I guess next is plug wires ($70, I priced them while I was
at the dealer).
Not sure what to do if the new wires don't do it but I guess I'll keep
following the ignition system unless somebody has a better idea.
>>Thanks, after doing a little more searching I found there wasn't anybody
>>suggesting cleaning although here in Canada it's more like $15 for the
[quoted text clipped - 51 lines]
>>> Another thing to check: make sure the exhaust system isn't plugged. A
>>> stopped-up catalytic converter can cause similar symptoms.
Doug Miller - 21 Sep 2006 01:11 GMT
>I replaced the PCV valve and hose. I put in new spark plugs (figured they
>were due anyway and inexpensive). The plugs helped a little by getting rid
>of the rough idle but it still has the miss and a little hesitation when I
>give it some gas. I guess next is plug wires ($70, I priced them while I was
>at the dealer).
Seventy dollars??? Damn. I realize that's Canadian dollars, not US, but your
dollar is a lot stronger against ours now than it was just a few years ago.
Right now, CDN$70 is about US$62 -- and that's a *hell* of a high price for
spark plug wires. Especially for a 4-cylinder engine.
For comparison, I just bought a set for my Suburban at a local auto parts
store last weekend -- and that's a V-8 engine, twice as many wires -- for
US$25 (= CDN$28 and change).

Signature
Regards,
Doug Miller (alphageek at milmac dot com)
It's time to throw all their damned tea in the harbor again.
Roy - 21 Sep 2006 23:43 GMT
$70 was the dealer price. I got a set today at Canadian Tire for $30+tax.
About the same as you paid for your 8 wires. They didn't help any so I guess
I'm either getting a new distributor or going to get the codes read,
whichever is cheaper.
One of the terminals on the dist was white with corrosion and the last one
had a big pile of rust setting on it when I took the wire off. Been a log
time since I've dealt with an ignition system but I've never seen rust on a
distributor before. The terminal wasn't rusted, it just wiped off so the
rust must have come from inside the wire end.
> In article <9FjQg.31663$9u.289306@ursa-nb00s0.nbnet.nb.ca>, "Roy" <crawroy
> @
[quoted text clipped - 18 lines]
> store last weekend -- and that's a V-8 engine, twice as many wires -- for
> US$25 (= CDN$28 and change).
BläBlä - 22 Sep 2006 17:06 GMT
> $70 was the dealer price. I got a set today at Canadian Tire for $30+tax.
> About the same as you paid for your 8 wires. They didn't help any so I guess
[quoted text clipped - 5 lines]
> distributor before. The terminal wasn't rusted, it just wiped off so the
> rust must have come from inside the wire end.
Roy it sounds to me you went way to long without servicing your ignition
system! The rust is from your spark plug wires connector. You have no
"distributor", what you are looking at is a coil pack. Two coils each
with two coil "towers". This system is known as a waste spark system.
FYI a new set of wires doesnt mean a darn thing if you do not use an OHM
meter to check the resistance of the wires. It seems no less than 50% of
the wire sets I buy have at least one wire that is either out of spec or
completely dead! A bad wire can make your car run like crap and WILL
eventually kill your coils.
The resistance of the wires on a S-series Saturn should be no greater
than 12,000 OHMS (12k ohms). If you tug or bend your wires you can
damage them so if in doubt check the resistance again. Buy some Silicon
Greese (if none comes with the wire set) and apply it to the insides of
the spark plug boots. This will prevent future corrosion and keep the
boots from sticking. Wires should always be replaced at the same time as
plugs or sooner if they are in poor shape.
There are only 2 types of spark plugs I recommend. AC DELCO and Autolite
both in "double platinum". Some say NGK but I have never ran across
double platinum NGK's here. The double platinum plugs should last 80k
miles. Non platinum plugs last 30k tops. (do NOT buy Bosch plugs at all)
Also buy Anti Seize compound and apply a small dab to the spark plug
threads and keep it away from the electrodes.
Other advice
-------------
Clean your coil towers before attatching the new wires.
Before removing your old spark plugs make sure there is no debris that
will fall into the combustion chamber.
If you find oil on your spark plug boots and in your spark plug wells
(DOHC engine) you will need a new cam cover gasket set.
See if your old wires have nicks or chafing. You can use "wire looms" to
help prevent the new plug wires from chafing in those same places.
The order of your engine from front to rear is
1234
The order of your coil towers from front to rear is
4123
Just match the numbers.
Inspect your old plugs
http://www.gnttype.org/techarea/engine/plugs.html
--------------
BTW you should always have your codes read! You can even buy yourself a
basic code reader for around 50 US dollars at auto parts stores.
Bob Shuman - 23 Sep 2006 00:29 GMT
The key point in Bla's advice (lots of good stuff, but didn't want this to
get lost since it is very important) here is to clean the corrosion off the
ignition tower. This is most likely what is causing your rough idle. Also
make sure all grounds cables are clean and tight as well.
Good luck.
Bob
>> $70 was the dealer price. I got a set today at Canadian Tire for $30+tax.
>> About the same as you paid for your 8 wires. They didn't help any so I
[quoted text clipped - 60 lines]
> BTW you should always have your codes read! You can even buy yourself a
> basic code reader for around 50 US dollars at auto parts stores.