We have finally had two straight decent days (after a month of unusually
cold and/or rainy weather). So, I decided to tackle a couple more things I
wanted to fix on the '64 Avanti I sold last month (buyer won't pick it up
until 4/22). One thing that I didn't notice when I bought the car was that
the body was offset on the frame by about 3/4". The right front wheel was
visibly much further inside the wheel opening than the left. I accepted
that, but it turned out that I couldn't take off the left valve cover
without removing the brake booster due to the engine being too close to the
left side of the body. And the acorn nut on the valve cover was worn half
down from rubbing on the booster. I had tried loosening the body mounting
bolts a couple times, but couldn't budge the body. In each case I found
that there were more bolts than were apparent in the Shop Manual frame
description. With NG suggestions, suggestions by Bob Johnstone and by
looking at Darrell Carr's partially assembled Avanti, I thought I had
finally tracked down all the bolts. So, yesterday I took all them loose and
gently pulled on the body with a come-along attached to a nylon tow strap
wrapped around the body at the cowl- NO JOY! I went to look at Darrell's
car again to see if I had missed something, but couldn't see anything else.
He volunteered to come over today to help me. We loosened everything again
and pulled- still no joy. He decided to take off the bolts and nuts rather
than just loosen them. There are two studs that you get to by peeling off
the front carpet, then popping off little round plates on the toeboards. I
had taken off the right hand nut and verified that there was enough slop
around the stud to allow 3/8" movement, but I only loosened the right one.
Darrell took the nut clear off the left stud and, lo and behold, the hole
that the stud fit through was the same size as the stud (no slack). So, we
elongated the hole with a dremel-type tool and pulled again. Some movement.
More pulling with Darrell bumping the body at the same time and it came
over. We hit the edge of the elongated toeboard hole and quit, but it would
have taken another 1/8" inch to exactly center it. So, apparently the body
was off-centered from day one. I don't know whether it was from sloppy
assembly (someone forgot to open that hole like all the others or what) or
something else. At any rate, I can now get the valve cover off!!
So, Avanti body removal 101: There are two bolts at the very front of the
frame, one on each side, that hold the radiator frame to the frame. Then
there are two nuts on studs under the toeboards, one on each side. Also, on
the inside, the two inner front seat belt anchor bolts also hold the body to
the frame. Then, at the hog troughs along the sides there are two bolts on
each side at the first body mount brackets and one bolt at each of the next
three body mount brackets. Then, in the trunk you have a bolt under the
spare tire and one one each side at the rear corner.. This makes a total of
19 fastenings. And, I loosened the bolts on the front bumper brackets that
go to the sides through the fenders to avoid any strain on the fenders (the
brackets have slotted openings so the bolts can move).
BTW- I only replaced 16 fastenings- three of the hough trough bolts snapped
off when I tried to loosen them. So, now I have to get those stubs out and
replaced with the special bolts that are used there.
Paul Johnson
jflan63@aol.com - 31 Mar 2005 12:23 GMT
Paul,
I had the exact same problen except that it was on a 1963 Lark with
Disc brakes. The left valve cover was an absolute bitch to remove.It
was hitting the same style power brake booster as the one in your
Avanti. I also remember that the power steering pump was rubbing
against the battery. The problem was this, when the engine had been
re-installed by the previous owner the motor mount studs were dropped
into the wrong holes in the engine support brackets .I jacked up the
motor after removing the nuts and simply shifted the engine over to the
right and dropped it into the next set of holes in the support
brackets. The valve covers were never again a problem to remove.
I suggest that you take a look at what holes your engine mounts are
located in . This may be the real cause of your difficulties. I hope
this helps. Joe Flannery in Dumont,N.J.
oldcarfart - 31 Mar 2005 14:01 GMT
years ago I helped a buddy change valve cover gaskets on a '70's Dodge
Challenger(?) with a 440, six-pack & power brakes. The thing was such
a tight fit the valve cover was factory indented to clear the booster
and the booster had to be pulled to get the valve cover off.
jflan63@aol.com - 31 Mar 2005 14:52 GMT
> years ago I helped a buddy change valve cover gaskets on a '70's Dodge
> Challenger(?) with a 440, six-pack & power brakes. The thing was such
> a tight fit the valve cover was factory indented to clear the booster
> and the booster had to be pulled to get the valve cover off.
Big Block Corvettes have a different R/side valve cover on power
brake equipped cars to clear the booster also. This is not the case
with any stude. Avanti valve covers should not be a bitch to remove.
I've done enough valve stem seal replacements on different studes . I
stand by my comment. The engine is mounted in the wrong holes. Paul
take a look under your car and tell us what holes the motor is mounted
in and solve this mystery.
Paul Johnson - 31 Mar 2005 14:47 GMT
> Paul,
> I had the exact same problen except that it was on a 1963 Lark with
[quoted text clipped - 10 lines]
> located in . This may be the real cause of your difficulties. I hope
> this helps.
Thanks for the suggestion, but the engine is mounted in the correct holes.
In this case the body was clearly out of alignment because the right front
wheel was 3/4" further in to the wheel opening than the left.
Paul Johnson
jflan63@aol.com - 31 Mar 2005 16:01 GMT
Paul,
That is a pretty amazing story about the body mounting. That is the
1st time I've ever heard of anything like that. I remember reading in
The Cooperator in Turning wheels on C-K bodies about there being more
room on 1 side of a wheel well than the other . I don't remember which
side had more side clearance, but I believe it was the right side that
was tighter. I assumed incorrectly that this may have been the same
with other studes as well. Sorry you had to go to that much troble to
fix a factory screw up.
ddstnkmp@earthlink.net - 31 Mar 2005 18:53 GMT
My K and all other C/K's I've looked at closely do not have an offset
body. I can't think of why a car manufacturer would do this. 1" is a
lot and I would guess outside of any assembly tolerences (unless it was
a screw up like Paul's appears to have been).
Sounds like a potential urban legend. "Yea, all those Studebakers had
a body offset by an inch to the right side. Their engineers did a
study and found that drivers made more turns to the left than to the
right so they designed their cars to corner the best in that
direction." <g>.
-Dick-
JH - 31 Mar 2005 19:47 GMT
Before I took my '53 hardtop apart, I noticed that the rear bumper was
not fitting to the body too well, it had more clearance to the fender
on one side than the other. At the time, I thought it was due to there
being some light damage to the left rear fender near the tailamp and
the fender was simply pushed in a little there. As far as I could tell,
the car had never been apart before and no serious crash damage. All
the bumper bolts looked OEM, etc. The front bumper was not fitting too
well either but I dismissed that to it being bent slightly. The body
and frame were very rusty and I had to repair all that in place before
I could pull the body. Later, after the body was back on the frame and
I went to install the bumpers, I found out that the entire body was
rotated relative to the frame. In order to order to get the bumpers to
line up with the sheetmetal, I had to shim the rear bumper one way and
the front one another.... I don't think my rust repairs were the
problem since the body and frame were not allowed to move relative to
each other while I did the work. I think it was simply put together
crooked at the factory. Maybe at one time it could have been fixed
when the original body mounts had slots but the repo floors and some
homemade patches I did were drilled and aligned with the frame holes so
no adjustments now without taking it all apart again to file them
out.... I think I measured something like the body being skewed so
that the front was 3/8" to the left and the rear 3/8" to the right or
so.
JH