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Car Forum / Antique and Collectibles / Studebaker / August 2005

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Nate Nagel - 07 Aug 2005 01:39 GMT
Today's project was to put new rubber bushings in the front end of the
'55 along with some new shocks and a late style sway bar.  I SWORE this
time I wasn't going to do any over-the-top detailing on the front end,
since this is going to be a "driver" car.  Well I got the control arms
off the driver's side and found that the lower knuckle thing was loose,
apparently there's supposed to be a little tapered pin there, half of it
went AWOL.  Also the lower shaft was installed way off center.  So I had
to completely disassemble the lower control arm.  Then I realized that
the caster adjustment on the upper was cranked all the way to one end to
compensate so I went to pull a grease fitting, couldn't do it (weirdest
thing, the piece of the steel bushing that the grease fitting threaded
into was spinning, and I thought the bushings were all one piece) next
thing I know I have the whole driver's side broken down to individual
pieces.  So far I need one pin, one steel bushing and one upper shaft
(one side was pretty worn, it looked like it had only a passing
acquaintance with a grease gun) oh well if I'm this far I might as well
order all new bushings and shafts and do it right.  Now that I have it
all apart and it's not going back together today I might as well drop
the control arms in the derusting tank...  and I'll clean and paint
these inner shafts and the top of the kingpin while I'm at it...

you see where this is going don't you?  I'm going to have a perfect
suspension, go way over budget, and try JP's patience yet again as my
car sits in his driveway on jackstands for far longer than planned...

nate

(wishing he could pay someone to do all this stuff for him...)

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rustynutgarage - 07 Aug 2005 01:57 GMT
Watch OUT, JP will sell anything thats around for more then 48hrs.

I feel you pain, I'm over budget, and way over schedule on the 60lark
viii I'm doing at the moment. It supposed to be a driver also. Some day
my wife is gonna quit asking how much and how long. I've already
learned to pad it by 50%.  
Russ (learning to keep my mouth shut)
64daytonaht - 07 Aug 2005 05:18 GMT
Is that an upper inner shaft, or outer your in need off? I didn't think the
inner shafts were available, anymore?

Bo.

> Today's project was to put new rubber bushings in the front end of the '55
> along with some new shocks and a late style sway bar.  I SWORE this time I
[quoted text clipped - 24 lines]
>
> (wishing he could pay someone to do all this stuff for him...)
N8N - 07 Aug 2005 10:30 GMT
It's the outer I need.  The threads on one side are about half worn
off, like someone installed a new shaft a while back and then never
greased it :/

I dunno about the inner shaft, I haven't had to look for those,
although I had a close call on my '62 when I snapped off one of the
bolts.

nate

> Is that an upper inner shaft, or outer your in need off? I didn't think the
> inner shafts were available, anymore?
[quoted text clipped - 33 lines]
> > replace "fly" with "com" to reply.
> > http://home.comcast.net/~njnagel
Grumpy AuContraire - 07 Aug 2005 11:08 GMT
Which bolt did you snap off?  them's on the end or one of the one's
going to the frame?

I had the nuts loosen on one ends of the lower shaft to frame bolts and
there was a big bang. Fortunately, I was just a 1/8 of a mile from home
and nursed it back at about 5 mph.  I never went back to the idiot place
that did the front end alignment where they had put  shims under the
nuts instead of telling me of problems regarding alignment...

JT

(Who casts a wary eye on front end shops ever since..)

> It's the outer I need.  The threads on one side are about half worn
> off, like someone installed a new shaft a while back and then never
[quoted text clipped - 43 lines]
> > > replace "fly" with "com" to reply.
> > > http://home.comcast.net/~njnagel
N8N - 07 Aug 2005 11:13 GMT
It was one of the ones on the end...  snapped off while I was trying to
disassemble the whole mess to replace the new bushings.

However, I HAVE had the bolts you mention work loose; that reminds me,
I should buy new ones.  Also some hardened washers as well (I believe
there was a service bulletin about using hardened washers under the
self-locking nuts to prevent this problem.)

I wonder if I shouldn't make a doubler plate for the upper shaft mount,
since this is a stock '55 frame and didn't have one from the factory?
Or maybe just use some large flat washers underneath, since it looks to
still be in decent shape?

nate

> Which bolt did you snap off?  them's on the end or one of the one's
> going to the frame?
[quoted text clipped - 56 lines]
> > > > replace "fly" with "com" to reply.
> > > > http://home.comcast.net/~njnagel
Grumpy AuContraire - 07 Aug 2005 11:41 GMT
> It was one of the ones on the end...  snapped off while I was trying to
> disassemble the whole mess to replace the new bushings.

I've had one or two of those loosen and fall out.  Not much should
happen as the bushing(s) will keep the A-arm ends from going much
anywhere.  If you have a sharp ear, you will hear the bolt hit the
pavement though.

> However, I HAVE had the bolts you mention work loose; that reminds me,
> I should buy new ones.  Also some hardened washers as well (I believe
> there was a service bulletin about using hardened washers under the
> self-locking nuts to prevent this problem.)

These are special bolts with a shoulder where they go through the front
cross member.  I don't know if they are available NOS any longer.

JT

> I wonder if I shouldn't make a doubler plate for the upper shaft mount,
> since this is a stock '55 frame and didn't have one from the factory?
> Or maybe just use some large flat washers underneath, since it looks to
> still be in decent shape?

Yes, if you remove the upper A-arms completely, be sure to use a flat
washer in addition to a lock washer to spread the load. That is where
the frame can crack.  Later frames had a doubler that solved that
problem.  IIRC, wasn't that a problem with your "56 GH where extensive
welding had to be done?

Fortunately, when I completely rebushed the front end on my '56 Power
hawk a few years ago, (and the bushings were real bad), the frame was
pristine and I made damned sure that substantial flat washers were
installed even though I do not plan on abusing the car.  Of course, this
car has yet to see 100K in mileage.

JT

> nate
>
[quoted text clipped - 58 lines]
> > > > > replace "fly" with "com" to reply.
> > > > > http://home.comcast.net/~njnagel
N8N - 07 Aug 2005 11:53 GMT
> > It was one of the ones on the end...  snapped off while I was trying to
> > disassemble the whole mess to replace the new bushings.
[quoted text clipped - 3 lines]
> anywhere.  If you have a sharp ear, you will hear the bolt hit the
> pavement though.

Had the oppoite problem... apparently some water had gotten into the
area (it was the one near the lower rad. hose) and the bolt was rusted
STUCK - needed a flame wrench to get it loose.  I was very, very close
to having to just replace the inner shaft; the bolt finally let go just
as I was thinking it wasn't going to come out without some fancy
drilling.  I haven't seen one of those loosen yet but I won't say it
can't happen - the front ends of these things seem to like regular
inspection.

> > However, I HAVE had the bolts you mention work loose; that reminds me,
> > I should buy new ones.  Also some hardened washers as well (I believe
[quoted text clipped - 3 lines]
> These are special bolts with a shoulder where they go through the front
> cross member.  I don't know if they are available NOS any longer.

I will have to take a close look at these then.  I replaced them all
with new on my '62 as they'd already worked loose a (at 14K miles
!?!?!?!?!) and therefore I didn't trust them.  This car they were all
still tight when I disassembled it so maybe they're OK to reuse.

> > I wonder if I shouldn't make a doubler plate for the upper shaft mount,
> > since this is a stock '55 frame and didn't have one from the factory?
[quoted text clipped - 6 lines]
> problem.  IIRC, wasn't that a problem with your "56 GH where extensive
> welding had to be done?

Yup, exactly, that's why I was thinking about doing some kind of
pre-emptive action.  I am guessing that my local bolt place will have
some nice big grade 8 washers that I can use.  I've only got the
driver's side apart so far but I don't see any cracking (knock on wood)
and believe me, after seeing the mess on my 56J, I'd like to prevent
that on this car if at all possible.  The good news is that the frame
isn't even cracked in the spring pockets where "they all do that."  I
think I had a pattern for a doubler somewhere (that I created while
repairing the 56J) but I was wondering if maybe hardened washers
wouldn't actually be better as then I could put a little more torque on
the bolts without worrying about embedding, etc.  Did you use the
washers above and below the frame or just below?

BTW, you say "if you remove them completely" - how the heck do you
replace the rear inner bushing if you don't?  But anyway yes everything
is off the car; if nothing else I needed to run the kingpin thrust
bearings through the parts washer, as usual they were full of old
hardened grease and wouldn't take any fresh grease even after gentle
heating from the torch.

> Fortunately, when I completely rebushed the front end on my '56 Power
> hawk a few years ago, (and the bushings were real bad), the frame was
> pristine and I made damned sure that substantial flat washers were
> installed even though I do not plan on abusing the car.  Of course, this
> car has yet to see 100K in mileage.

That's reassuring to know; however, I can't guarantee that I won't take
a hard corner or two with this car :)  (and I live beyond a railroad
crossing from the main road... GRR...)

nate
Grumpy AuContraire - 07 Aug 2005 17:19 GMT
> > > It was one of the ones on the end...  snapped off while I was trying to
> > > disassemble the whole mess to replace the new bushings.
[quoted text clipped - 12 lines]
> can't happen - the front ends of these things seem to like regular
> inspection.

Heh, the reason a couple of mine backed out is because I never really
tightened 'em in the first place.  Of course, rust is not really a
factor here.  I did have to scout a bit to get the correct cupped washer though.

> > > However, I HAVE had the bolts you mention work loose; that reminds me,
> > > I should buy new ones.  Also some hardened washers as well (I believe
[quoted text clipped - 8 lines]
> !?!?!?!?!) and therefore I didn't trust them.  This car they were all
> still tight when I disassembled it so maybe they're OK to reuse.

If they are the correct bolts, I don't see a problem with reuse. Just
make sure that you use lock nuts or a fresh lock washer.

> > > I wonder if I shouldn't make a doubler plate for the upper shaft mount,
> > > since this is a stock '55 frame and didn't have one from the factory?
[quoted text clipped - 19 lines]
> the bolts without worrying about embedding, etc.  Did you use the
> washers above and below the frame or just below?

I think that standard wide flat washers will be fine.  I didn't go
through any search for "super" hard washers.

> BTW, you say "if you remove them completely" - how the heck do you
> replace the rear inner bushing if you don't?  But anyway yes everything
> is off the car; if nothing else I needed to run the kingpin thrust
> bearings through the parts washer, as usual they were full of old
> hardened grease and wouldn't take any fresh grease even after gentle
> heating from the torch.

Your discussion began with the outer pins so youse knows 'bout ass-uming anything...

> > Fortunately, when I completely rebushed the front end on my '56 Power
> > hawk a few years ago, (and the bushings were real bad), the frame was
[quoted text clipped - 5 lines]
> a hard corner or two with this car :)  (and I live beyond a railroad
> crossing from the main road... GRR...)

I don't think that routine RR crossings will be much of a factor but
should you go to see the new "Dukes" movie and try to impress your
"Daisy" too often, thar' might be a price to pay someday...

JT
N8N - 08 Aug 2005 14:29 GMT
> > > > It was one of the ones on the end...  snapped off while I was trying to
> > > > disassemble the whole mess to replace the new bushings.
[quoted text clipped - 32 lines]
> If they are the correct bolts, I don't see a problem with reuse. Just
> make sure that you use lock nuts or a fresh lock washer.

They don't have a shoulder on them; actually they are threaded all the
way to the head.  So I will get some new ones just so that I can get
more consistent torque on them.

> > > > I wonder if I shouldn't make a doubler plate for the upper shaft mount,
> > > > since this is a stock '55 frame and didn't have one from the factory?
[quoted text clipped - 22 lines]
> I think that standard wide flat washers will be fine.  I didn't go
> through any search for "super" hard washers.

No need to search, when I go in there, they ask me if I want Grade 8 or
stainless.  I love that store :)

> > BTW, you say "if you remove them completely" - how the heck do you
> > replace the rear inner bushing if you don't?  But anyway yes everything
[quoted text clipped - 4 lines]
>
> Your discussion began with the outer pins so youse knows 'bout ass-uming anything...

Well, this PROJECT started with me wanting to replace the front shocks
due to destroyed bushings.  I figured I'd do the shocks and the inner
bushings at the same time, because they were looking a little worn.
Then I pulled the control arms to do the bushings... and it was all
downhill from there :/

> > > Fortunately, when I completely rebushed the front end on my '56 Power
> > > hawk a few years ago, (and the bushings were real bad), the frame was
[quoted text clipped - 11 lines]
>
> JT

Easy to do inadvertantly if you're snoozing...  this "grade" crossing
is actually about 5 feet above street level and has fairly steep
"ramps..."  I will try to keep that to a minimum however!

As an aside, does anyone know how to tell HD springs from regular?  I
suspect my car has HD front springs as it sits nice and high in the
front, doesn't appear to be sagging at all.  The springs have seven or
eight coils depending on how you look at them, if that helps any.  They
really aren't all that tall out of the car which makes me also suspect
they may be HD.

nate
Dwain G. - 08 Aug 2005 16:20 GMT
<SNIP>
As an aside, does anyone know how to tell HD springs from regular?
..............................................
The part number may be stamped on one end. What is the free-length of your
springs?
Nate Nagel - 08 Aug 2005 23:36 GMT
> <SNIP>
> As an aside, does anyone know how to tell HD springs from regular?
> ..............................................
> The part number may be stamped on one end. What is the free-length of your
> springs?

What are my options?

I know that they'll fit under the frame rails standing up, while the
front of the car is supported by jackstands :)  More specific than that,
will have to wait for the weekend.  I'm hoping that all the parts I need
will be here by then so I can finally get this thing aligned!

nate

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Grumpy AuContraire - 09 Aug 2005 00:34 GMT
> > > > > It was one of the ones on the end...  snapped off while I was trying to
> > > > > disassemble the whole mess to replace the new bushings.
[quoted text clipped - 36 lines]
> way to the head.  So I will get some new ones just so that I can get
> more consistent torque on them.

I'm pretty sure that the original bolts had a shoulder.  You might want
to check this out.

> > > > > I wonder if I shouldn't make a doubler plate for the upper shaft mount,
> > > > > since this is a stock '55 frame and didn't have one from the factory?
[quoted text clipped - 67 lines]
> really aren't all that tall out of the car which makes me also suspect
> they may be HD.

Since your car has been munged, it's hard to tell what you have.
Personally, I would opt for Avanti (original) HD springs to keep it low
but firm.  You can always toss an A/C spacer (or two) if it sits too low.

JT
Grumpy AuContraire - 07 Aug 2005 05:28 GMT
> Today's project was to put new rubber bushings in the front end of the
> '55 along with some new shocks and a late style sway bar.  I SWORE this
[quoted text clipped - 22 lines]
>
> nate

Fear not...  I'm sure that he considers you the "son" that is no longer there...

JT
N8N - 07 Aug 2005 17:36 GMT
> Today's project was to put new rubber bushings in the front end of the
> '55 along with some new shocks and a late style sway bar.  I SWORE this
[quoted text clipped - 24 lines]
>
> (wishing he could pay someone to do all this stuff for him...)

Update: the pass. side lower outer pin was also loose, the little
"knuckle" was floating free on the trunion pin, loosely enough that I'm
thinking it may be a good idea to replace it.  The bushings were seized
solid to the pin, that might explain why I couldn't grease them :(

Anyone have a passenger side lower knuckle for a '55 that they wouldn't
mind donating to the cause?  I have a feeling that a NOS piece is going
to be one of those silly expensive deals.

Amazingly enough the pass. side upper still has the rubber seals in
place and appears to be properly installed.

thanks,

nate
Ron - 07 Aug 2005 23:23 GMT
Ray, didn't I give you a bunch of 55 front suspension stuff that I got
from a rodder or was it someone else?

>> Today's project was to put new rubber bushings in the front end of the
>> '55 along with some new shocks and a late style sway bar.  I SWORE this
[quoted text clipped - 40 lines]
>
>nate

Ron/Champ 6

1963 8E5 Champ (Champ 6)
1962 Lark Daytona Convertible On eBay now...(Boomerang)
1995 VW Passat (Vanilla..yuk)
1994 Volvo 850 (Tilley)
1973 Volvo 1800 ES (Hyacinth Bucket)
Nate Nagel - 08 Aug 2005 01:02 GMT
I think Lee is going to try to find me one; according to parts book they
are all the same up until 1959, does this sound right?

nate

> Ray, didn't I give you a bunch of 55 front suspension stuff that I got
> from a rodder or was it someone else?
[quoted text clipped - 51 lines]
> 1994 Volvo 850 (Tilley)
> 1973 Volvo 1800 ES (Hyacinth Bucket)

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