Car Forum / Subaru Cars / July 2006
Head Gaskets - repeat failure
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Florian Feuser - 29 Jun 2006 22:55 GMT 1998 GT Wagon (USA)
I just had the head gaskets replaced and the engine re-sealed at a Subaru dealer in New Englad after the engine overheated.
One week later and 300 miles away from that dealer, the engine overheats again - same problem.
I did drive the car without problems for a week - even in hot weather. The failure occurred after the car sat overnight and almost immediately (after driving a couple of miles).
My questions:
- has something like this happened to anyone else on this group and how was it handled by the dealer - is this a sign for warped/cracked heads - how can the service dept miss that (isn't that problem commonly revealed by a compression test?) - how can the engine work 100% fine for a week if the problem wasn't solved yet reoccur that qickly?
regards,
Florian
Carl 1 Lucky Texan - 29 Jun 2006 23:18 GMT > 1998 GT Wagon (USA) > [quoted text clipped - 21 lines] > > Florian I'd be interesting in knowing what they find also - if I were you, I might contact the SOA zone manager/whatever and have him at the dealership when the vehicle is re-examined. Techs are human and perhaps something just wasn't torqued correctly during the last reapir. I suppose there is a remote possibility they didn't use the most recent 'version' of HGs or ????
Carl
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Florian Feuser - 03 Jul 2006 20:40 GMT > be interesting in knowing what they find also - if I were you, I might > contact the SOA zone manager/whatever and have him at the dealership > when the vehicle is re-examined. Techs are human and perhaps something > just wasn't torqued correctly during the last reapir. I suppose there > is a remote possibility they didn't use the most recent 'version' of > HGs or ???? Update:
The service shop found a corroded conncetor at the electric fan, which kept it from coming on and caused the engine to overheat. That may or may not have been the original cause of the problem, but it was certainly not reported or repaired by the first shop where the engine was pulled.
I have had a response from SOA and I hope they will help me avoid paying for the head gasket again, should it have actually blown.
Florian
Rick Courtright - 05 Jul 2006 22:21 GMT > The service shop found a corroded conncetor at the electric fan, which > kept it from coming on and caused the engine to overheat. That may or > may not have been the original cause of the problem, but it was Hi,
I can't speak to whether this item was a "cause" of your problem or not, but do recall seeing a TSB from Subaru concerning electrical connectors under the hood corroding. They suggested cleaning all the plug in connectors (use a spray cleaner from the auto parts store designed for electrical work) then putting a bit of dielectric grease inside the connectors to prevent future corrosion. Only places NOT to do this are the connectors for the 02 sensors.
This might be something you should do yourself...
Rick
Florian Feuser - 07 Jul 2006 21:01 GMT > Hi, > [quoted text clipped - 9 lines] > > Rick Rick, I have never heard of such a TSB, nor are there open recalls for this issue affecting my Legacy. If you can remember where you've read about that, I'd appreciate if you could post links.
My issue seems to have been in fact a corroded contact at the radiator fan preventing it from coming on. During highway driving, the air stream provided sufficient cooling, however at slower speeds, the engine overheated. So far, the second overheating seems to have not affected the new head gaskets as I had feared. Only the radiator and some hoses replaced that were apparently damaged.
Basically, the simple corrosion issue on the contact cost me $1700 for the head gasket and almost $600 for the radiator, which almost certainly could have been prevented by a proper diagnosis/procedure by the first dealer.
I contacted SOA (Subaru of America) hoping they would communicate with the first shop and have them give me a break. Their position is that I'm on my own - the car's out of warranty.
Moral of the story: 1. Clean your electrical connectors. 2. There's no benefit seeking out Subaru Dealers for out-of-warranty repairs, so save yourself the premium and find someone good.
FF
Rick Courtright - 07 Jul 2006 21:37 GMT > I have never heard of such a TSB, nor are there open recalls for this > issue affecting my Legacy. > If you can remember where you've read about that, I'd appreciate if > you could post links. Hi,
Unfortunately, I can't get to the link anymore. I used to subscribe to AllData and it was on there. It used to be about $24/yr, and you sign up for a particular car: make, model, year, etc., and they give you "car-specific" info, tips, etc. It's probably worth it for a year if you download everything you can and save it!
I don't even remember now what years the TSB covered--my car's a '90 Loyale. But corrosion happens EVERYWHERE, so the tip's probably good for your car even if Subaru hasn't jumped on it, IMHO!
Rick
RedCrow@somewhere.invalid - 08 Jul 2006 05:05 GMT The only reason I can come up with, and sometimes this can be an important one, is that the dealers may know about TSBs from Subaru or other manufacturers whereas your less costly local mechanic does not get these TSBs.
On the other hand, having been a technical rep for a car factory, (not Subaru) I have run across quite a few dealers who received their TSBs from us, properly put them into a binder in the service manager's office so they could show me they had them when I came visiting, but never made any effort to get copies to the mechanics. Don't ask me why? Fortuneatly, a lot did make sure mechs got them.
I chewed out quite a few managers about things like this, but sure enough when I checked after another 5 or 6 visits, the bad dealers where back to their old bad habits.
Let me give you a hint on this. Every dealership runs according to the way the management of that dealership thinks. In other words, in the hundreds of dealers I have visited, across the US, the way things run always comes down from the top. Internally, the way the sales, service, parts and new car prep departments (and sometimes their used car dept if they have one) work will all be the same although they each their ways of covering up their deceptive practices if they are a "bad" dealer.
So my hint is this; when deciding about getting your car serviced, look into the other departments. Listen in to someone buying a new car, are they getting the run back and forth to the "New Car Manager" with every deal offer? Are the people in parts knowledgable and helpful, if anyone is picking up a new car, does it really seem ready to be picked up, any plactic stuck to the seat bottom edges? Are the people who work there content about what they are doing or do you hear people all over the place talking about being screwed by the boss? Are the telephones ringing endlessly and are they being answered in a cheery and "happy you called us" manner?
Of course, recognize there are days when no-one can be too happy and days when everyone is just overwhelmed.
Also, are the mechanics paid flat rate, or hourly? Flat rate mechanics, the most popular type, get paid x dollars, whatever it says in the flat rate book, no matter how little or how long the repair takes. If the book says 4 hours, you pay for 4 hours, the mech gets paid for 4 hours, the dealer gets paid for 4 hours. Dealer and mech usually split the labor money 50/50, sometimes a little different ratio like 60/40.
Good mechanics often make 8 to 10 or 12 hours a day. Bad mechanics sometimes make 20 or more hours a day. (Guess why?) Really bad mechanics often make less than 8 hours a day. In the extremely rare situation, an older, well experienced very competent mech may work slowly and do excellent work making less than 8 hours a day.
Feel out the dealer or local mechanic before getting repairs. It may take more than 1 visit.
Also, good rebuilt parts from reputable companies like NAPA and such are just as good or better than factory parts in most cases. Much better than 25 years ago if you had bad experiences in the old past and remember the earlier years when "rebuilt" meant opened up, looked over, obvious bad parts replaced, and shipped out.
Rebuilders are now factories just like your car manufacturer and every part gets the same "back to new" treatment, with rare exception with some junk brands.
RedCrow
Florian Feuser - 10 Jul 2006 17:39 GMT > The only reason I can come up with, and sometimes this can be > an important one, is that the dealers may know about TSBs from Subaru > or other manufacturers whereas your less costly local mechanic does not > get these TSBs. I think an overwhelming majority of independent mechs are working with AllData subscriptions where you get all TSB's just like a dealer.
> On the other hand, having been a technical rep for a car factory, (not > Subaru) I have run across quite a few dealers who received their [quoted text clipped - 15 lines] > work will all be the same although they each their ways of covering up their > deceptive practices if they are a "bad" dealer. I appreiate your insight, RedCrow.
I honestly don't understand why subaru of america does not take greater interest in the quality of their dealer's shops. In all other industries, service is recognized to be post-sales product support. My car may be past its warranty but its still a Subaru - quality service and customer support is necessary for the brand to maintain its reputation and resale values - which greatly influence the new sales.
The attutude "our dealers are independently operated businesses - we're not going to get in the middle of that..." is completely out of line with that.
Finally I share the last bit of my experience: I got the radiator and thermostat replaced at a cost of $550 at Milea Subaru in the Bronx (a 1hour train ride for me). The service guy tried to do me a favor and decided to grease all door hinges. He overlooked that in the hot weather here, the clearance between the spoiler on the hatch and the roof caused the edge of the spoiler to catch and bind, forced it open and broke off the front of the spoiler, denting the roof in the process.
When I realized what happened, I returned to the dealer this morning, and the service manager and tech first denied it had happened there, then pointed at an existing problem with the spoiler that had caused the binding. They reluctantly agreed to try to glue it back together, I declined and had them remove the broken part; then took off with the promise of gettting a replacement installed for free which I have yet to locate on a junk yard. Not sure if I want to go back there.
All in all I realize that mistakes happen and so do oversights (like missing the inoperable cooling fan), but after spending over a couple of thousand dollars and looking at additional damage I am not a happy customer.
FF
RedCrow@somewhere.invalid - 10 Jul 2006 20:28 GMT Florian Feuser <florian@SPAMTRAPfunnygarbage.com> wrote;
>> The only reason I can come up with, and sometimes this can be >> an important one, is that the dealers may know about TSBs from Subaru >> or other manufacturers whereas your less costly local mechanic does not >> get these TSBs.
>I think an overwhelming majority of independent mechs are working with >AllData subscriptions where you get all TSB's just like a dealer. This is true in some areas, but totally false in others. AllData is not cheap and if you are just making it by, then you are going to cut out things like AllData first and go back to the books which are cheap and in plentiful supply on the used book market.
>I honestly don't understand why subaru of america does not take greater >interest in the quality of their dealer's shops. In all other >industries, service is recognized to be post-sales product support. My >car may be past its warranty but its still a Subaru - quality service >and customer support is necessary for the brand to maintain its >reputation and resale values - which greatly influence the new sales. Several reasons, the only tool any manufacturer has to coerce a dealer is money. Solving one problem can hurt five other customers.
Example, say a customer is in warranty but has an unusual problem and has to have the dealer do some serious engine work on his car. Five days later, the engine blows up.
The dealer rebuilds the engine under warranty since he sees no relation between the new failure and his work. (Not a great example, but you get the idea!)
Now I have been having a lot of trouble getting this dealer to be honest with customers and I have an opportunity to teach him a lesson. So when I come in, I look at the old broken parts and tell the dealer I'm not paying him for rebuilding the engine because it failed because of the work his mechanic did on the car. Therefore, it is not a warranty problem and he cannot charge the customer either.
Think it would do any good? No, it doesn't, they just screw the next five customers that much worse. That is about all service can do, spend or not spend money.
Either they are a good dealer, or they are not, or they fall somewhere in between. You have to scope them out, then decide to deal with them or not.
So, how about sales? The law now provides that all dealers must be treated equally by the manufacturer. Long ago, you could treat your good dealers by giving them your new models and limited editions first, or even exclusively. Dealers really paid attention back then.
When you hear on TV that a dealer made a special deal with the factory, and got 200 cars at a special low price, that is pure BS and against federal law. Don't believe a word of it.
So sales has no power over the dealers either.
>The attutude "our dealers are independently operated businesses - we're >not going to get in the middle of that..." is completely out of >line with that. As you can see from above, it is not Subaru or Honda or Toyota etc. It is politics.
On this forum, I see often that people say they have a problem with Subaru, or Subaru doesn't honor it's warranty, etc. when what they need to understand is that they have a problem with a "Dealer", probably not Subaru or Honda, etc. Often what the dealer tells the manufacturer is quite different than how he tells you he presented your warranty problem that got rejected. The dealer makes more money if you pay for the repair.
The factory tests how long repairs should take and creates a factory flat rate manual. Then another company comes along and their selling point to buy their manual (maybe an "emanual" now) is that all the times are doubled.
When I was a mechanic, I used the "popular" flat rate manual to estimate jobs. One day a guy came in selling a manual where all times were 3 times the factory times. I passed. But that is how it basically works.
Law now requires factory pays same hourly wage, but factory time. Dealer can charge "popular" flat rate times, plus shop supplies, plus service fees, plus parts disposal fees, etc.
A friend of mine the other day said he called Ford to find out something about the differential in his old car. Having been a rep, I had to ask about 6 questions to get through to him that he had not spoken to "Ford", but rather to the service manager at a Ford dealership. People do not seem to understand that these two are completely separate from one another.
Perhaps it would be better if the big "Ford" or "Honda" or "Toyota" signs were not out in front of every dealership, since it makes people think that the dealer is part of the company whose product it sells. Of course, that would never work, but you get the idea.
>Finally I share the last bit of my experience: >I got the radiator and thermostat replaced at a cost of $550 at Milea >Subaru in the Bronx (a 1hour train ride for me). The service guy tried >to do me a favor and decided to grease all door hinges. He overlooked >that in the hot weather here, the clearance between the spoiler on the >hatch and the roof caused the edge of the spoiler to catch and bind, >forced it open and broke off the front of the spoiler, denting the roof >in the process.
>When I realized what happened, I returned to the dealer this morning, >and the service manager and tech first denied it had happened there, [quoted text clipped - 3 lines] >promise of gettting a replacement installed for free which I have yet >to locate on a junk yard. Not sure if I want to go back there. Well, FF, accidents do happen, and I was not there to see how exactly how the dealership handled their mistake. But lies are not mistakes, and I don't know where else you can get your car worked on but there have to be some good Suby mechanics closer than 1 hour from where you live.
In "general", and I said I was not there, if a dealer does not greet you with an appology when you walk in the door, before you find out about this on your own, what do you think their attitude is when they are doing serious work on your car? Your satisfaction means nothing to them.
I would not even put it past them to set you up for future work, and I have seen this done as regular policy, by sabotage to some other part of your car by loosening a bolt or adding a liquid here or there or whatever.
If the service manager knew about this in advance and did not tell you, or if he did not try to resolve this to your satisfaction once he found out about it, I suggest you never go there again. Other Subaru dealers can also perform warranty on your car if needed. Some brands, not sure about Subaru, even let non dealers perform some types of warranty work, might be worth checking out with the factory, but don't call a dealer about it.
>All in all I realize that mistakes happen and so do oversights >(like >missing the inoperable cooling fan), but >after spending over a couple of thousand dollars and looking >at additional damage I am not a happy customer. The other very valid problem I see that you have is that the shop that repaired the head gasket did not check the cooling fan, what the heck kind of a job was that? Makes you wonder what else he didn't do? And, was there a check up before the blown head gasket where someone should have checked cooling fans and the likes?
Good luck, Subies are still great cars, I have 5 sitting outside right now!
RedCrow
Florian Feuser - 11 Jul 2006 05:25 GMT > Think it would do any good? > No, it doesn't, they just screw the next five customers that much worse. > That is about all service can do, spend or not spend money. Thanks, RedCrow for your insights.
My general obervation here is that the dealer credo seems to be something like: "when in doubt, let the customer pay for it". The parts used in a repair are warrantied by the manufacturer, the labor _may_ be warrantied by the deler at their own discretion and, if outside the vehicles warranty, without any oversight or involvement by the manufacturer (What's NEVER warrantied is the diagnosis)
I have learned to take my losses and move on. It's not my mission in life to do QA for Subaru or their service centers.
FF
RedCrow@somewhere.invalid - 10 Jul 2006 23:13 GMT Rick Courtright <rcourtright@iname.com> wrote;
>> <RedCrow> wrote; >> Also, good rebuilt parts from reputable companies like NAPA >> and such are just as good or better than factory parts in most cases. > >Hi,
>Overall I agree with what you had to say.
>And I'm not going to argue with your statements concerning rebuilt parts >for AMERICAN cars. I would venture a guess this is because the people >doing "domestic" aftermarket remanufacturing are probably also working >for the factories. Would you like to define an AMERICAN car for me? Most of your smaller sized "American" cars use at least "foreign" engines, transmissions and under hood accessories.
>But my experience with foreign brands says the OEM replacement parts are >ALMOST always superior to ANY aftermarket units. My experience is that was true about 20 years ago. Today, reman. is a big industry done in big factories and not a bunch of little shops.
>There are exceptions of >course: for example, going to buy a rebuilt Bosch alternator for a >German car from XYZ Auto Parts....... Whoa... I didn't say from XYZ, I said from reputable companies like NAPA. Big difference!!!
> and opening the box to see a >"Remanufactured by Bosch" sticker pretty much puts worry aside. The little sticker that says "Made in Korea" in fine print <g>? But of course, whatever puts your mind at ease is the most important factor, so what ever turns you on, go for it.
>This difference seems to bear a certain correlation to the overall sales >figures of a marque. In other words, you're more likely to be ok on the [quoted text clipped - 3 lines] >Subies are almost guaranteed not to fit. I'm not so sure he's joking. >Others' mileage may vary... I have no statistics on your theory. But I have no problem with quality nor fit for the Subaru parts I buy from reputable parts companies like NAPA (no, I have nothing to do with NAPA, they are just the best near where I live). Maybe your Subaru guy has trouble looking up Subaru parts.
RedCrow
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