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Car Forum / Subaru Cars / January 2008

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Converting from belt-driven fan to electric fan

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Hachiroku ハチロク - 20 Jan 2008 19:14 GMT
I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
to an electric fan, in order to help it warm up faster in the cold weather
we have been having lately. I also believe that it may save a couple MPG
(the car gets <>21=>28 MPG depending on road speed and whether I have to
use 4WD).

I can get a fan for a Paseo pretty cheap, but will have to add a themostat
and all the wiring. All in all, it looks like I can do this for <$50.

Any ideas?

Oh, and out of all the cars I have, this is the only car (other than my
Scion) that the A/C actually WORKS! And it's the only car that won't be on
the road in the summer! Figures, eh?
Jeff - 20 Jan 2008 19:27 GMT
> I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
> to an electric fan, in order to help it warm up faster in the cold weather
> we have been having lately.

I don't think it will make that much of a difference. As long as the
thermostat is closed, there won't be coolant going through the radiator,
so it won't matter if air is moving through or not.

> I also believe that it may save a couple MPG
> (the car gets <>21=>28 MPG depending on road speed and whether I have to
> use 4WD).

I would think in the neighborhood of 0.1 mpg. If you are concerned about
MPG, try making sure that there is enough air in the tires.

> I can get a fan for a Paseo pretty cheap, but will have to add a themostat
> and all the wiring. All in all, it looks like I can do this for <$50.
>
> Any ideas?

Forget it, except make sure there is enough air in the tires, don't
drive like a rabbit, and have a great day.

Jeff

> Oh, and out of all the cars I have, this is the only car (other than my
> Scion) that the A/C actually WORKS! And it's the only car that won't be on
> the road in the summer! Figures, eh?
Ray O - 20 Jan 2008 19:50 GMT
>I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
> to an electric fan, in order to help it warm up faster in the cold weather
> we have been having lately. I also believe that it may save a couple MPG
> (the car gets <>21=>28 MPG depending on road speed and whether I have to
> use 4WD).

I don't think an electric fan will make much of a difference in warm up
speed.  The belt-driven fan has a clutch that is disengaged when it is cold,
so while it may be free-wheeling, it shouldn't be sucking signficant air
through the radiator.

> I can get a fan for a Paseo pretty cheap, but will have to add a themostat
> and all the wiring. All in all, it looks like I can do this for <$50.
[quoted text clipped - 4 lines]
> Scion) that the A/C actually WORKS! And it's the only car that won't be on
> the road in the summer! Figures, eh?

Adding the electric fan should be easy if you can fabricate some kind of
bracket for the fan,  The hard part will be adding a coolant temperature
switch somewhere.  You will have to drill and tap an opening in the radiator
side (not the part of the engine where the coolant circulates when the
thermostat is closed) of the cooling system to mount the coolant temperature
switch.  There may be room in the thermostat housing, but before you go and
potentially ruin the existing housing, I would get another one to modify and
keep the original in case your modification doesn't work properly.  Your
other option would be to get a cast aluminum sleeve in the radiator hose and
mount the switch in the sleeve, or mount a switch somewhere inside the car
that you can operate manually.

You will also have to wire a relay into the system between the switch and
the fan since the switch probably won't handle the current from the fan.
Signature


Ray O
(correct punctuation to reply)
--

Ray O
(correct punctuation to reply)

Hachiroku - 21 Jan 2008 03:26 GMT
>>I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
>> to an electric fan, in order to help it warm up faster in the cold
[quoted text clipped - 31 lines]
> You will also have to wire a relay into the system between the switch and
> the fan since the switch probably won't handle the current from the fan.

Ray, Ray, Ray! I think these things out beforehand!

http://www.jegs.com/webapp/wcs/stores/servlet/product_10001_10002_758607_-1_11471
Ray O - 21 Jan 2008 03:36 GMT
>>>I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
>>> to an electric fan, in order to help it warm up faster in the cold
[quoted text clipped - 37 lines]
>
> http://www.jegs.com/webapp/wcs/stores/servlet/product_10001_10002_758607_-1_11471

OK, that covers the part about the relay, but you still have to figure out
where and how to mount the sensor.  They show what looks like a sleeve to
hold the sensor, but the hole has to be drilled and the sleeve installed
somehow.
Signature


Ray O
(correct punctuation to reply)

larry moe 'n curly - 21 Jan 2008 21:55 GMT
> > Adding the electric fan should be easy if you can fabricate some kind of
> > bracket for the fan,  The hard part will be adding a coolant temperature
[quoted text clipped - 14 lines]
>
> http://www.jegs.com/webapp/wcs/stores/servlet/product_10001_10002_758607_-1_11471

Why so much $$$ for that stuff?   You may never recover your costs in
fuel savings if you spend that much.

Here's how I'd do it:  Either get a thermostatic switch from an old
drip coffee maker or microwave oven (check ratings because they
trigger at anywhere from 140-212F), or use a thermistor (electronic
parts supplies, dud battery packs from cordless tools).   BTW any
relay from a microwave oven probably can't carry the current needed by
a fan because AC amp ratings for relay contacts are equivalent to less
than 25-50% the DC ratings.

You'll probably have to build an electronic controller consisting of
at least a transistor and diode to drive the relay coil (wire diode
across coil to keep it from destroying the transistor).  A
thermostatic switch can be wired almost directly to the driver
transistor, but a thermistor needs a comparator circuit to set the
trigger temperatures, plural because there's one temp. for turning on
the fan, another, lower, temp to turn it off.  That also means hooking
up the comparator (think LM339, which is four comparators in one
package) as a Schmitt trigger.  You'll also need to find the relay
that turns on the A/C compressor and use its signal to turn on the fan
whenever the compressor runs.
Ph@Boy - 20 Jan 2008 21:11 GMT
> I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
> to an electric fan, in order to help it warm up faster in the cold weather
[quoted text clipped - 10 lines]
> Scion) that the A/C actually WORKS! And it's the only car that won't be on
> the road in the summer! Figures, eh?

All that Ray and Jeff mentioned and in addition, to purchase all that's
needed to change the system over, plus the cost of your time and effort,
it may be a long time before you find it was cost effective on an almost
twenty year old vehicle. IMHO, save your money and effort.
Tim B - 20 Jan 2008 22:25 GMT
> I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
> to an electric fan, in order to help it warm up faster in the cold weather
> we have been having lately. I also believe that it may save a couple MPG
> (the car gets <>21=>28 MPG depending on road speed and whether I have to
> use 4WD).

Just stick a piece of cardboard in front of the rad, covering about 2/3 of
it. Probably won't help much with mileage, but should help warm it up
faster.
Ed White - 20 Jan 2008 22:43 GMT
>I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
> to an electric fan, in order to help it warm up faster in the cold weather
[quoted text clipped - 10 lines]
> Scion) that the A/C actually WORKS! And it's the only car that won't be on
> the road in the summer! Figures, eh?

I doubt you will see much of an improvement in either the warm-up time, or
the fuel economy. Once the car is moving, the fan is almost a non-factor.
And when the car is cold, the thermostat should prevent water from
circulating through radiator.

If you decide to go ahead with the conversion, you will also need to add a
switch to turn on the fan in response to the needs of the A/C. My modern
cars with electric fans and A/C all have high side switches that turn on the
electric cooling fan when the A/C high side pressure goes up to some level.
An older Audi I owned, just turned on the electric cooling fan anytime the
A/C compressor was engaged.

Ed
Steve B. - 21 Jan 2008 14:59 GMT
>>I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
>> to an electric fan, in order to help it warm up faster in the cold weather
>> we have been having lately. I also believe that it may save a couple MPG
>> (the car gets <>21=>28 MPG depending on road speed and whether I have to
>> use 4WD).

I also don't think you will see much of an improvement.  The
thermostat should be closed when the engine is cold and then it will
modulate to control coolant flow to keep the engine at temperature
once it warms up.  It doesn't matter how much air is going through the
radiator on a cold engine since the water is only moving through the
heater core until the thermostat opens.

You also have a clutch on the fan that is temp sensitive.  When you
first start it up the fan may roar a bit until the fluid in that
clutch warms up (a minute or so) but past that point the fan isn't
doing much.

If it were mine I would leave it alone.  It has worked fine the way
the factory designed it for close to 20 years...  Make sure it is in
good tune and drive like there is an egg between your foot and the
accelerator pedal and you will save much more fuel.

           Steve B.
ChrisCoaster - 21 Jan 2008 18:39 GMT
 Make sure it is in
> good tune and drive like there is an egg between your foot and the
> accelerator pedal and you will save much more fuel.
>
>             Steve B.
_______________________

About that last suggestion, Steve:  We are joined at the hip with that
statement.  But how can one drive like there is an egg on the
accelerator without having the vehicle behind you end up in your back
seat?

I live in Fairfield County and believe me, when the light turns green,
even on an old two-laner, the roar of cars leaving the line resembles
several 747s spooling up for takeoff at once!  The floor-pan beneath
their gas pedals must have an extra indentation from how often that
pedal's been FLOORED!

I've also been watching my tachometer more on takeoffs - not allowing
it to rev above 2000-2500 before letting up on the gas and letting the
ole' automatic downshift. Accelerating through lower gears is a LOT
quieter than pressing the pedal almost all the way down and not
letting until the car is at the speed limit.  It's just that most
drivers behind me don't have the patience for my fuel-saving ways.  ;)

-CC
Jeff Strickland - 21 Jan 2008 18:50 GMT
On Jan 21, 9:59 am, Steve B. <n...@none.com> wrote:

Make sure it is in
> good tune and drive like there is an egg between your foot and the
> accelerator pedal and you will save much more fuel.
>
> Steve B.
_______________________

About that last suggestion, Steve:  We are joined at the hip with that
statement.  But how can one drive like there is an egg on the
accelerator without having the vehicle behind you end up in your back
seat?

When the drivers of those cars start paying for your gas, then you can drive
like they do. Until then, drive as you want.

I'm not suggesting you do 15 in a 45, I'm suggesting that your rate of
acceleration from 0 to 45 should be what you want it to be, not what the guy
behind wants it to be.
Tomes - 21 Jan 2008 19:18 GMT
>  Steve B. <n...@none.com> wrote:
>>
[quoted text clipped - 16 lines]
> acceleration from 0 to 45 should be what you want it to be, not what the
> guy behind wants it to be.

Tomes
(back from the Usenet dead)
Hachiroku ハチロク - 22 Jan 2008 00:17 GMT
> I'm not suggesting you do 15 in a 45

Like Prius drivers?
Tomes - 21 Jan 2008 19:25 GMT
"ChrisCoaster" <ckozicki@snet.net>
wrote -3bcde1ce6dcc@d4g2000prg.googlegroups.com...
Steve B. <n...@none.com> wrote:

Make sure it is in
> good tune and drive like there is an egg between your foot and the
> accelerator pedal and you will save much more fuel.
>
> Steve B.
_______________________

About that last suggestion, Steve:  We are joined at the hip with that
statement.  But how can one drive like there is an egg on the
accelerator without having the vehicle behind you end up in your back
seat?

I live in Fairfield County and believe me, when the light turns green,
even on an old two-laner, the roar of cars leaving the line resembles
several 747s spooling up for takeoff at once!  The floor-pan beneath
their gas pedals must have an extra indentation from how often that
pedal's been FLOORED!

I've also been watching my tachometer more on takeoffs - not allowing
it to rev above 2000-2500 before letting up on the gas and letting the
ole' automatic downshift. Accelerating through lower gears is a LOT
quieter than pressing the pedal almost all the way down and not
letting until the car is at the speed limit.  It's just that most
drivers behind me don't have the patience for my fuel-saving ways.  ;)

-CC
_______________________________

It is a paradigm thing.  Until folks get used to changing the ways that they
have driven for all these years with cheap gas, they will continue to be
annoyed by folks that drive with less lead-footedness.  Eventually they will
change with the rest or they will continue to be annoyed (not my problem)
and continue to lose money on gas.
Tomes
(back from the Usenet dead)
Hachiroku ハチロク - 22 Jan 2008 00:17 GMT
> It is a paradigm thing.  Until folks get used to changing the ways that
> they have driven for all these years with cheap gas, they will continue to
[quoted text clipped - 3 lines]
> Tomes
> (back from the Usenet dead)

And a good thing! Where ya been?

And if you remember, I am a bit of an 'enthusiast' (er, about as
enthusiastic as you can get with an 1800 and a 3-speed AT...)

But because of where I live and how I drive, I usually manage better than
usual mileage anyway.
Hachiroku ハチロク - 22 Jan 2008 00:15 GMT
> About that last suggestion, Steve:  We are joined at the hip with that
> statement.  But how can one drive like there is an egg on the accelerator
> without having the vehicle behind you end up in your back seat?

I live in a rural area and drive it mostly at night!

But, like I said, where's the fun in that?!?!

Two of the other cars I have on the road: 1988 Supra Sport Roof (no Turbo)
and 2005 Scion tC. Vrooom, Vrooom!

One car I have not on the road: 1985 Corolla GTS...VROOOOOOM....
AZ Nomad - 21 Jan 2008 19:26 GMT
>If it were mine I would leave it alone.  It has worked fine the way
>the factory designed it for close to 20 years...  Make sure it is in
>good tune and drive like there is an egg between your foot and the
>accelerator pedal and you will save much more fuel.

The faster you get into top gear and the longer you stay in top gear, the
better the economy.  Even a jackrabbit takeoff is preferable to taking three
minutes to get up to speed.  Maintain a decent following distance to reduce
the need for braking.
Hachiroku ハチロク - 22 Jan 2008 00:12 GMT
> drive like there is an egg between your foot and the accelerator pedal
> and you will save much more fuel.

Where's the fun in that?!?!?!

Actually, it is a 3-speed AT (and I *MEAN* 3-speed!!!)
It tends to get into top gear rather quickly, and stays there even if you
almost stop for yield signs.

I'm getting varying fuel economy. For the 'paper route' it gets about 23,
unless I have to use AWD when it snows/ices, where it drops to ~20. For
open road driving (I rarely drive >50 MPH, since it's spinning at ~3,700
RPM) it squeaks out 25-26. It hasn't been run for a while and had crap gas
in it, so it gets better the more it's driven.
Jeff - 22 Jan 2008 01:29 GMT
>> drive like there is an egg between your foot and the accelerator pedal
>> and you will save much more fuel.
>
> Where's the fun in that?!?!?!

Why does everything have to be fun?

> Actually, it is a 3-speed AT (and I *MEAN* 3-speed!!!)
> It tends to get into top gear rather quickly, and stays there even if you
[quoted text clipped - 5 lines]
> RPM) it squeaks out 25-26. It hasn't been run for a while and had crap gas
> in it, so it gets better the more it's driven.
EdV - 22 Jan 2008 02:16 GMT
> > Where's the fun in that?!?!?!
>
> Why does everything have to be fun?

Aren't you the same guy who always want people to get a life?
Jeff - 22 Jan 2008 02:19 GMT
>>> Where's the fun in that?!?!?!
>> Why does everything have to be fun?
>
> Aren't you the same guy who always want people to get a life?

Getting a life doesn't mean wasting resources. I also suggest they take
the subway, bus or other public transit, walk or take a bicycle, too.

Jeff
Hachiroku - 22 Jan 2008 03:10 GMT
>>>> Where's the fun in that?!?!?!
>>> Why does everything have to be fun?
[quoted text clipped - 5 lines]
>
> Jeff

That's why I drive cars that get better than average fuel economy.
EdV - 22 Jan 2008 03:27 GMT
> >>>> Where's the fun in that?!?!?!
> >>> Why does everything have to be fun?
[quoted text clipped - 7 lines]
>
> That's why I drive cars that get better than average fuel economy.

Maybe your subaru may get better mpg and power once you switch to a
electric fan. Belt driven fans uses the engines power, I'm not sure if
the alternator would work much more when you use an electric fan
Ray O - 22 Jan 2008 04:00 GMT
>> >>>> Where's the fun in that?!?!?!
>> >>> Why does everything have to be fun?
[quoted text clipped - 11 lines]
> electric fan. Belt driven fans uses the engines power, I'm not sure if
> the alternator would work much more when you use an electric fan

There probably is not much of a difference in parasitic loss between a belt
or engine driven fan and electrically driven cooling fans.  Electric fans
cost more to install than one mounted on the front of the engine, but they
are pretty much the only choice for vehicles with transverse-mounted
engines, since a fan at the side of the engine compartment wouldn't do much.
Signature


Ray O
(correct punctuation to reply)

EdV - 22 Jan 2008 04:50 GMT
On Jan 21, 11:00 pm, "Ray O" <rokigawaATtristarassociatesDOTcom>
wrote:

> >> >>>> Where's the fun in that?!?!?!
> >> >>> Why does everything have to be fun?
[quoted text clipped - 21 lines]
> Ray O
> (correct punctuation to reply)

On my previously owned BMW E34, it had the belt driven fan and 2
auxiliary fans. I hear the auxiliary fans turn on many times that's
why I assume that the aux fans do most of the work. The aux fans had a
normal and high speed. I do remember replacing my fan clutch years
ago. I was thinking the fan connected to the engine didn't work as
much so as not to draw power from the engine. My aunt had a Toyota
with a 4Y engine many years ago. I'm pretty sure it had both belt fan
and aux electric fans but I'm not sure which fan did much of the
cooling. However since they are called "auxiliary" I would assume they
are just for supplemental cooling.
Ray O - 22 Jan 2008 06:30 GMT
> On Jan 21, 11:00 pm, "Ray O" <rokigawaATtristarassociatesDOTcom>
> wrote:
[quoted text clipped - 40 lines]
> cooling. However since they are called "auxiliary" I would assume they
> are just for supplemental cooling.

Obviously, designers use auxiliary electric fans if the engine-driven fan
doesn't move sufficient air through the radiator and/or air conditioning
condenser.  You would probably see this arrangement if the radiator and air
conditioning condenser has a relatively small surface area, like when the
front opening is small, especially in cars with air conditioners.

I believe that in the U.S., the Toyota 4Y engine was used in the first
generation vans and is still used in forklifts.  I doubt if your aunt owned
a forklift, so I'll assume that she had the first generation van.  The first
generation van had a mid-engine layout mounted behind the front wheels,
under the front passenger seats.  The location meant that an engine-mounted
fan would not draw air through the radiator, so additional electric cooling
fans were mounted on the radiator to draw air through it.
Signature


Ray O
(correct punctuation to reply)

Scott in Florida - 22 Jan 2008 12:23 GMT
>I doubt if your aunt owned
>a forklift

Now THERE is a great mind picture.....

LOL

Signature

Scott in  Florida

EdV - 22 Jan 2008 13:32 GMT
> On Tue, 22 Jan 2008 00:30:30 -0600, "Ray O"
>
[quoted text clipped - 8 lines]
> --
> Scott in  Florida

hahaha. The 4Y engine was on a RWD Toyota Crown and not a minivan and
much more a forklift.
Twister Group - 22 Jan 2008 15:43 GMT
>> On Tue, 22 Jan 2008 00:30:30 -0600, "Ray O"
>>
[quoted text clipped - 8 lines]
>> --
>> Scott in  Florida

>hahaha. The 4Y engine was on a RWD Toyota Crown and not a minivan and
>much more a forklift.
Ray O - 23 Jan 2008 03:23 GMT
>> On Tue, 22 Jan 2008 00:30:30 -0600, "Ray O"
>>
[quoted text clipped - 11 lines]
> hahaha. The 4Y engine was on a RWD Toyota Crown and not a minivan and
> much more a forklift.

The Crown hasn't been sold in the U.S. for quite a while, and it had a M
series engine back then.  Obviously, your aunt isn't in the U.S.!
Signature


Ray O
(correct punctuation to reply)

Steve W. - 22 Jan 2008 06:33 GMT
> On my previously owned BMW E34, it had the belt driven fan and 2
> auxiliary fans. I hear the auxiliary fans turn on many times that's
[quoted text clipped - 6 lines]
> cooling. However since they are called "auxiliary" I would assume they
> are just for supplemental cooling.

Most of the auxiliary fans are there to provide better airflow over the
AC condenser unit than the engine driven fan can provide at lower
speeds. They are also used in vehicles that have poor airflow
characteristics due to the body design or aerodynamic styling.
On vehicles with small engines they are also used to save some engine power.

Signature

Steve W.
Near Cooperstown, New York

Life is not like a box of chocolates
it's more like a jar of jalapenos-
what you do today could burn your a.s tomorrow!

Hachiroku - 22 Jan 2008 11:31 GMT
>> > Getting a life doesn't mean wasting resources. I also suggest they take
>> > the subway, bus or other public transit, walk or take a bicycle, too.
[quoted text clipped - 6 lines]
> electric fan. Belt driven fans uses the engines power, I'm not sure if
> the alternator would work much more when you use an electric fan

Hmmmm...I mentioned before this is the only 'beater' I have that has a
working R-12 A/C.

It's also the only beater I have that won't see roads in the summertime
(the plate will be coming off it and going back on the Supra...)

So, it's a Winter-only car. I really don't need a fan running all the
time, and when you stop the car for a while and leave the engine running,
it really draws down the engine temp...almost to cold. So losing the
belt-driven fan won't really be too hard to take. I bet the thing hasn't
'turned on' for at least two weeks...
Ray - 22 Jan 2008 16:52 GMT
["Followup-To:" header set to alt.autos.subaru.]

> So, it's a Winter-only car. I really don't need a fan running all the
> time, and when you stop the car for a while and leave the engine running,
> it really draws down the engine temp...almost to cold. So losing the
> belt-driven fan won't really be too hard to take. I bet the thing hasn't
> 'turned on' for at least two weeks...

Sounds like your fan clutch, thermostat, or possibly both are sticking.  I
havn't tried it on a Subie but on my Explorer the fan clutch is easy to
test.  With the engine off and cold you should be able to turn the fan with
your hand.  With the engine off and warm you shouldn't be able to turn it.
I'm with the others in saying that switching to an electric fan doesn't seem
like it would buy you over the existing system assuming it were working
properly.  I also don't see why you would gain any milage since the energy
to turn the fan still needs to come from the engine but now with an extra
conversion to electricity at the alternator and then back to mechanical
energy at the fan motor.  Every conversion will lose you some effeciency so I'd
expect the electric fan to actually use more gas rather than less.

Signature

Ray

Hachiroku - 22 Jan 2008 20:00 GMT
> ["Followup-To:" header set to alt.autos.subaru.]
>>
[quoted text clipped - 5 lines]
>
> Sounds like your fan clutch, thermostat, or possibly both are sticking.

Thermostat seems OK. Haven't checked the fan, but my experience with Jap
cars is that if they go bad, they tend to idle rather than stick.

But, you bring up a good point...when I get it back from having the timing
belts changed, I'll check the fan...($180 rather than freezing my @$$ with
the car on jack stands and my work area a sheet of ice? I'll pay the $180...)

 I
> havn't tried it on a Subie but on my Explorer the fan clutch is easy to
> test.  With the engine off and cold you should be able to turn the fan with
[quoted text clipped - 6 lines]
> energy at the fan motor.  Every conversion will lose you some effeciency so I'd
> expect the electric fan to actually use more gas rather than less.

See my reply to Steve. We had one week in the 40's, one week in the
60's!!! and have been in the deep freeze ever since. I don't even think
the fan is needed at this point!!  ;)
Steve - 22 Jan 2008 17:07 GMT
> It's also the only beater I have that won't see roads in the summertime
> (the plate will be coming off it and going back on the Supra...)
>
> So, it's a Winter-only car. I really don't need a fan running all the
> time,

That's what the clutch on the engine-driven fan is for.

> and when you stop the car for a while and leave the engine running,
> it really draws down the engine temp...almost to cold.

Then fix the THERMOSTAT instead of spending all the money for an
electric fan. The fan isn't what's making the engine get too cool, its a
bad thermostat.
Hachiroku - 22 Jan 2008 19:55 GMT
>> It's also the only beater I have that won't see roads in the summertime
>> (the plate will be coming off it and going back on the Supra...)
[quoted text clipped - 3 lines]
>
> That's what the clutch on the engine-driven fan is for.

But even with the clutch, the fan is always spinning. It never completely
stops. And with the weather here being in the single digits, air movement
other than from driving is not required.

>> and when you stop the car for a while and leave the engine running,
>> it really draws down the engine temp...almost to cold.
>
> Then fix the THERMOSTAT instead of spending all the money for an
> electric fan. The fan isn't what's making the engine get too cool, its a
> bad thermostat.

Thermostat's cool. When the car is running at a constant speed, or even
stop and start driving, the temp satys rock-steady. Only if I park for
more than 2 minutes does the temp drop.

At these temps, it seems even airflow from the fan idling is enough to
cool the engine.
C. E. White - 22 Jan 2008 20:23 GMT
>>> It's also the only beater I have that won't see roads in the
>>> summertime
[quoted text clipped - 11 lines]
> movement
> other than from driving is not required.

Ahhh yes, but when you are forcing air through the radiator in excess
of what the fan draws when not moving, the fan is not drawing much
power, it is more like a windmill at that point. Again, if you have a
properly operating viscous clutch, the fan isn't going to draw
significant power. There is a certain amount of drag from the clutch
that causes the fan to rotate, but the power draw is tiny. If you want
to get into diagnostics, you'll need a variable strobe light. You
adjust the strobe until the fan appears to be not moving and then
compare that rpm to the engine rpm.

>>> and when you stop the car for a while and leave the engine
>>> running,
[quoted text clipped - 14 lines]
> to
> cool the engine.

It still seems to me that there is a problem with the thermostat. Have
you verified operation of the fan clutch? One possibility is that the
clutch is frozen. There really should not be much difference between
idling and driving at moderate speeds as far as cooling is concerned.
I am surprised that the fan over-cools the car at idle, but you don't
experience over-cooling car when cruising at a steady 35 mph. Have you
actually tested the thermostat, or are you just assuming it is OK
because it seems OK when the engine is under load. It is possible that
the thermostat does not completely close so it cannot regulate
temperature at the low end. For the cost of a thermostat, I'd try a
new one before going overboard and installing an electrically operated
cooling fan.

Ed
Jeff Strickland - 22 Jan 2008 20:50 GMT
>>>> It's also the only beater I have that won't see roads in the summertime
>>>> (the plate will be coming off it and going back on the Supra...)
[quoted text clipped - 12 lines]
> is more like a windmill at that point. Again, if you have a properly
> operating viscous clutch, the fan isn't going to draw significant power.

I'm not sure how you got onto the power issue. His problem is heat.

He wants to remove the belt-driven fan and replace it with an electric fan.
His idea is that the air flowing from the moving fan slows the rate if
heat-rise, and if he can remove the belt-driven fan then he will get heat
faster.

I think his idea is flawed, and I would not consider it. But, I live where
bitter cold comes on when the thermometer hits 60 and stays there all day.

There is a certain amount of drag from the clutch
> that causes the fan to rotate, but the power draw is tiny. If you want to
> get into diagnostics, you'll need a variable strobe light. You adjust the
[quoted text clipped - 28 lines]
>
> Ed

I agree with your assessement on the tstat. I think the tstat is the
trouble, but I think it is sticking open. An open tstat cause the cooant
temp to fall, when the coolant temp falls so much that the needle moves
below the mid-point, then the tstat is stuck open. When the car is moving,
there is work being done that generates heat, and the heat can overcome the
stuck open tstat, keeping the temp in a normal range. But, when the car
stops moving, the work stops, and a stuck open tstat can take out more heat
than is being generated, the result being a falling needle on the guage.
Mike Romain - 22 Jan 2008 20:32 GMT
>>> It's also the only beater I have that won't see roads in the summertime
>>> (the plate will be coming off it and going back on the Supra...)
[quoted text clipped - 19 lines]
> At these temps, it seems even airflow from the fan idling is enough to
> cool the engine.

The proper and working thermostat will 'close' and force the engine to
stay at it's setting of say 195F when you slow down the engine so you
keep the heater working, a broken thermostat will allow the engine to
cool down so you lose internal heat.

I just changed one like that in my Jeep and in a friends car, they were
broken 'open' so we couldn't keep heat up.

Thermostats are backward to what some think, they set how 'cold' an
engine can run, not how hot.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
'New' frame in the works for '08.  Some Canadian Bush Trip and Build
Photos: http://mikeromainjeeptrips.shutterfly.com
Jeff Strickland - 22 Jan 2008 20:54 GMT
>>>> It's also the only beater I have that won't see roads in the summertime
>>>> (the plate will be coming off it and going back on the Supra...)
[quoted text clipped - 29 lines]
> Thermostats are backward to what some think, they set how 'cold' an engine
> can run, not how hot.

Another common mistake is in thinking that a tstat opens in a drive cycle,
then stays that way. A tstat opens and closes repeatedly throughout the
drive cycle.
Mike Romain - 22 Jan 2008 21:55 GMT
>>>>> It's also the only beater I have that won't see roads in the
>>>>> summertime
[quoted text clipped - 36 lines]
> cycle, then stays that way. A tstat opens and closes repeatedly
> throughout the drive cycle.

Or even open in the real cold...

I went to the beer store yesterday at -12C. The store is about a mile
and half away. I watched the computer gauge readout on the console in
our GM V6 car.  I had heat on the way there, but only as I was getting
there, then I was back home in the driveway with lots of heat as the
temp hit 190F which meant the 192F T-stat hadn't opened nor had the
electric fan turned on.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
'New' frame in the works for '08.  Some Canadian Bush Trip and Build
Photos: http://mikeromainjeeptrips.shutterfly.com
Steve - 22 Jan 2008 21:09 GMT
>>>It's also the only beater I have that won't see roads in the summertime
>>>(the plate will be coming off it and going back on the Supra...)
[quoted text clipped - 7 lines]
> stops. And with the weather here being in the single digits, air movement
> other than from driving is not required.

That's deceptive, though. Aeordynamic forces usually increase as the
cube of velocity, so while the fan may appear to be spinning fairly
fast, it may be drawing virtually no power from the engine. The loudness
of the fan is a better indicator- on my car the fan will roar quite
loudly at fast idle, then go completely silent when the clutch
disengages.... but the eye can't really see any difference in the speed
of the fan.

>>>and when you stop the car for a while and leave the engine running,
>>>it really draws down the engine temp...almost to cold.
[quoted text clipped - 6 lines]
> stop and start driving, the temp satys rock-steady. Only if I park for
> more than 2 minutes does the temp drop.

Then the thermostat is BAD. The temp should never drop if the thermostat
is doing its job. That's the whole point. What its probably doing is
sticking open rather than closing smoothly as the temperature of the
engine decreases. When the engine finally gets cold enough it will snap
shut, but that's not how its really supposed to work.

> At these temps, it seems even airflow from the fan idling is enough to
> cool the engine.

I don't doubt that. But the problem is still the thermostat if the
engine temperature falls below the normal operating temperature once its
gotten up there in the first place.
Daniel Who Wants to Know - 22 Jan 2008 22:26 GMT
>>>>It's also the only beater I have that won't see roads in the summertime
>>>>(the plate will be coming off it and going back on the Supra...)
[quoted text clipped - 38 lines]
> temperature falls below the normal operating temperature once its gotten
> up there in the first place.

I agree with the sticking thermostat idea mostly but no one has mentioned
that the engine block itself does lose heat as it is a large chunk of metal
with cold air flowing over it.  The outside temp at which the t-stat is
fully closed but due to heater core and direct heat loss the engine starts
to cool down below normal operating temp varies and is usually well below 0°
F but it is still a very remote possibility.
Hachiroku - 24 Jan 2008 03:58 GMT
>> Thermostat's cool. When the car is running at a constant speed, or even
>> stop and start driving, the temp satys rock-steady. Only if I park for
[quoted text clipped - 12 lines]
> temperature falls below the normal operating temperature once its gotten
> up there in the first place.

Well, I think whatever is going to have to wait! Although I will try the
thermostat. I didn't *think* of being stuck *OPEN* !!!!  :0

I took it to have the timing belts replaced. Timing belts are almost new...

Head gaskets are leaking...

Looks like Steel Seal for this one!!!
drieszguesswhattozap@yahoo.com - 22 Jan 2008 23:04 GMT
>> Then fix the THERMOSTAT instead of spending all the money for an
>> electric fan. The fan isn't what's making the engine get too cool, its a
[quoted text clipped - 6 lines]
> At these temps, it seems even airflow from the fan idling is enough to
> cool the engine.

Hachiroku,

Make sure you're not confusing the thermostat with the temperature
guage.  The guage on your dashboard may accurately tell you the
temperature of you engine coolant, but it will not tell you if the
thermostat is opening/closing correctly.

I used to drive a Subaru Loyale in Fairbanks, Alaska and regularly
experienced temperatures downwards of -40 degrees.  Before leaving my
cabin in the morning, I'd let it idle for five or ten minutes and it
would warm up just fine.

The volume of air moved by the fan is pretty small compared to the
volume of air shoved through the radiator when the car is in motion.  
(Granted, your engine is also making more heat under load, but it's
still making plenty at idle). You're engine temperature *shouldn't* drop
when idling, which is why so many posters are urging you to check out
your thermostat, the most likely culprit.

Regards,
Dave Riesz
Hachiroku - 22 Jan 2008 03:09 GMT
>>> drive like there is an egg between your foot and the accelerator pedal
>>> and you will save much more fuel.
>>
>> Where's the fun in that?!?!?!
>
> Why does everything have to be fun?

Um, you're kidding, right?
EdV - 21 Jan 2008 03:38 GMT
> I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
> to an electric fan, in order to help it warm up faster in the cold weather
[quoted text clipped - 10 lines]
> Scion) that the A/C actually WORKS! And it's the only car that won't be on
> the road in the summer! Figures, eh?

My sister has those electric engine block heaters that you plugin to a
wall socket when she parks the car during cold Canadian winters. I
haven't seen in personally, but she tells me it works fine.
Hachiroku ハチロク - 22 Jan 2008 00:08 GMT
>> Oh, and out of all the cars I have, this is the only car (other than my
>> Scion) that the A/C actually WORKS! And it's the only car that won't be
[quoted text clipped - 3 lines]
> wall socket when she parks the car during cold Canadian winters. I haven't
> seen in personally, but she tells me it works fine.

Yeah, I was thinking about one of these, too. There are a couple (a few?)
types; one that replaces the dipstick, one that installs as a metal sleeve
in the radiator hose, and another that replaces a feeze plug. Which one?
Which one???
Bob M. - 22 Jan 2008 01:35 GMT
> Yeah, I was thinking about one of these, too. There are a couple (a few?)
> types; one that replaces the dipstick, one that installs as a metal sleeve
> in the radiator hose, and another that replaces a feeze plug. Which one?
> Which one???

Definitely not the dipstick heater.  Waste of money.

A freeze plug heater is pretty good for most people, but make sure you don't
punch the freeze plug back into the block.  On vehicles where you can
specify a block heater when you order it, usually it is a freeze plug type.
This is one of the options that cost less to buy initially than to have it
done in a shop after you buy the car.  That & they're a pain in the butt to
install due to lack of space.  My old (2005) Chevy full-size van was ordered
with one, and GM now sees fit to install every block heater with a
thermostat on the power wire. The heater won't work above 0 F.  If you get
one without a t-stat and have it on all night, you'll have warm air coming
out of the vents in short order. With a t-stat, it's just "warm enough to
start".

The one that's a metal sleeve in the radiator hose sounds like a tank-type
circulation heater, which is for Arctic conditions. That's an
industrial-strength heater.  Unlike the freeze-plug heater (which relies on
convection), this one has a little heater & pump that runs all the time
you're plugged in.
Scott in Florida - 22 Jan 2008 01:47 GMT
>> Yeah, I was thinking about one of these, too. There are a couple (a few?)
>> types; one that replaces the dipstick, one that installs as a metal sleeve
[quoted text clipped - 20 lines]
>convection), this one has a little heater & pump that runs all the time
>you're plugged in.

Perhaps the best solution is the one I made in 1979......

Signature

Scott in  Florida

Hachiroku - 22 Jan 2008 03:09 GMT
>>> Yeah, I was thinking about one of these, too. There are a couple (a
>>> few?) types; one that replaces the dipstick, one that installs as a
[quoted text clipped - 22 lines]
>
> Perhaps the best solution is the one I made in 1979......

But, I'm too young for FLA!!!
Scott in Florida - 22 Jan 2008 12:25 GMT
>>>> Yeah, I was thinking about one of these, too. There are a couple (a
>>>> few?) types; one that replaces the dipstick, one that installs as a
[quoted text clipped - 24 lines]
>
>But, I'm too young for FLA!!!

There are people down here below the age of dirt....LOL

Signature

Scott in  Florida

Ray O - 22 Jan 2008 01:59 GMT
>>> Oh, and out of all the cars I have, this is the only car (other than my
>>> Scion) that the A/C actually WORKS! And it's the only car that won't be
[quoted text clipped - 9 lines]
> in the radiator hose, and another that replaces a feeze plug. Which one?
> Which one???

I would use the dipstick or freeze plug kind.  The kind that installes in
the radiator hose is not warming up the coolant that will circulate when the
car is cold started.
Signature


Ray O
(correct punctuation to reply)

Bruce L. Bergman - 21 Jan 2008 20:06 GMT
On Sun, 20 Jan 2008 19:14:56 GMT, Hachiroku ???? <Trueno@AE86.gts>
wrote:

>I want to convert my Subaru Hatch (1989 GL 3-door) from a belt driven fan
>to an electric fan, in order to help it warm up faster in the cold weather
[quoted text clipped - 10 lines]
>Scion) that the A/C actually WORKS! And it's the only car that won't be on
>the road in the summer! Figures, eh?

 Hachi, practice KISS.  Keep It Simple Stupid!  It works perfectly
fine as it is, leave it alone.  The belt driven fan with thermostatic
clutch is simple, effective and efficient, you are adding many more
failure points for a very dubious return.

 If you want it to warm up faster, shroud off the radiator opening in
the grille to cut down the road draft through the radiator - look at
the big Naugahyde covers (or the air-actuated shutters behind the
grille) that truckers have used for many decades.

 --<< Bruce >>--
nobody > - 21 Jan 2008 23:19 GMT
> On Sun, 20 Jan 2008 19:14:56 GMT, Hachiroku ???? <Trueno@AE86.gts>
> wrote:
[quoted text clipped - 25 lines]
>
>   --<< Bruce >>--

Something as simple as a paper bag partially covering the radiator works
well.

Back in Montana, we called that the "Safeway Thermostat", and it does
work when the temperature has a (-) in front of it.
4Q2 - 21 Jan 2008 23:41 GMT
All the work has already been done. There is already a temp sensor and
relay. They are used to pull the existing fan clutch on at already
determined sensor settings. All that really needs to be done is mount the
fan and splice in to the existing connector that you removed from the
existing electric clutch. Bobs yer aunty
>> On Sun, 20 Jan 2008 19:14:56 GMT, Hachiroku ???? <Trueno@AE86.gts>
>> wrote:
[quoted text clipped - 33 lines]
> Back in Montana, we called that the "Safeway Thermostat", and it does work
> when the temperature has a (-) in front of it.
rantonrave@mail.com - 22 Jan 2008 06:29 GMT
>Something as simple as a paper bag partially covering the radiator works
>well.
>
>Back in Montana, we called that the "Safeway Thermostat", and it does
>work when the temperature has a (-) in front of it.

It would probably make a generation A1 VW Golf/Rabbit GTI overheat in
Manitoba in January.
 
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